Contents - Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Specifications
- Hydraulic Oil Specifications
- Hydraulic Component Specifications
- Hydraulic Hose and Fitting Torque Specifications
- Torque Procedure
- Repair Procedures
- Platform Controls
- Circuit Board
- Joystick
- Platfrom Controls Alarm
- Platform Components
- Platform Extension Deck
- Scissor Components
- Scissor Assembly, GS-2669 DC
- Scissor Assembly, GS-3369 DC
- Scissor Assembly, GS-4069 DC
- Wear Pads
- Lift Cylinders
- November
- Ground Controls
- Software Revision Level
- Machine Setup
- Auxiliary Platform Lowering
- Level Sensor - Models with Outriggers
- Service Override Mode
- Hydraulic Pump
- How to Calibrate the Hydraulic Pump
- Manifolds
- a Function Manifold Components
- Valve Adjustments - Function Manifold
- How to Adjust the Oscillate Relief Valve
- How to Adjust the Steer Relief Valve
- How to Adjust the Platform Up Relief Valve - Models without Platform Overload
- Outrigger Manifold Components
- Valve Coils
- Hydraulic Tank
- Steer Cylinder
- Oscillate Cylinder
- Steer Angle Sensor
- Non-steer Axle Components
- Drive Hub
- Outrigger Components
- Outrigger Calibration
- Platform Overload Components
- Platform Overload Recovery
- Fault Codes
- GCON I/O Map
- Operation Indicator Codes (OIC)
- Troubleshooting "HXXX" and "PXXX" Faults
- Fault Inspection Procedure
- Type "HXXX" Faults
- Type "PXXX" Faults
- Type "UXXX" Faults
- Type "FXXX" Faults
- Type "CXXX" Faults
- Section 5 Schematics
- Electrical Schematic Abbreviations and Wire Color Legends
- Hydraulic Component Legend
- Electrical Symbols Legend
- Hydraulic Symbols Legend
- Limit Switch Legend
- Fuse, Ground and Platform Control Boxes
- Fuse Box Layout, All Models
- Ground Control Box Layout, All Models
- Platform Control Box Layout, Models with 2 Speed Lift
- Control Box Layout, Models with Proportional Lift
- Electrical Schematics - ANSI / CSA
- Electrical Schematic, GS-2669 DC and GS-3369 DC with 2 Speed Lift, (ANSI CSA) (to serial number GS6915-6388)
- Electrical Schematic, GS-2669 DC and GS-3369 DC with Proportional Lift, (ANSI CSA) (from serial number GS6915-6389 to GS6915-7719)
- Electrical Schematic, GS-2669 DC and GS-3369 DC with Proportional Lift, (ANSI CSA) (from serial number GS6915-7720)
- Electrical Schematic, GS-4069 DC with 2 Speed Lift, (ANSI / CSA) (to serial number GS6915-6388)
- Electrical Schematic, GS-4069 DC with Proportional Lift, (ANSI / CSA) (from serial number GS6915-7720)
- Electrical Schematics - AS / CE
- Electrical Schematic, GS-2669 DC and GS-3369 DC with 2 Speed Lift, (AS / CE to serial number GS6915-6388)
- Electrical Schematic, GS-2669 DC and GS-3369 DC with Proportional Lift, (AS CE) (from serial number GS6915-6389 to GS6915-7719)
- Electrical Schematic, GS-2669 DC and GS-3369 DC with Proportional Lift, (AS CE) (from serial number GS6915-7720)
- Electrical Schematic, GS-4069 DC with 2 Speed Lift, (AS / CE) (to serial number GS6915-6388)
- Electrical Schematic, GS-4069 DC with Proportional Lift, (AS / CE) (from serial number GS6915-6389 to GS6915-7719)
- Electrical Schematic, GS-4069 DC with Proportional Lift, (AS / CE) (from serial number GS6915-7720)
- Hydraulic Schematics
- Hydraulic Schematic, GS-2669 DC and GS-3369 DC with 2 Speed Lift (to serial number GS6915-6388)
- Hydraulic Schematic, GS-2669 DC and GS-3369 DC with Proportional Lift (from serial number GS6915-6389)
- Hydraulic Schematic, GS-4069 DC with 2 Speed Lift (to serial number GS6915-6388)
- Hydraulic Schematic, GS-4069 DC with Proportional Lift (from serial number GS6915-6389)
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Service and Repair Manual November 2016Outrigger Components84 GS-2669 DC • GS-3369 DC • GS-4069 DC Part No. 1272220GTOutrigg er Co mpon ents10- 1 Outri gger Cyli nder10-1Outrigger CylinderHow to Remove an OutriggerCylinder (if equipped)Note: When removing a hose assembly or fitting,the O-ring (if equipped) on the fitting and/or hoseend must be replaced. All connections must betorqued to specification during installation. Refer toSpecifications,Hydraulic Hose and Fitting TorqueSpecifications.1 Remove the mounting fasteners from theinside outrigger cylinder cover. Remove thecover.2 Remove the outrigger hose cover.3 Disconnect the outrigger limit switch andcylinder valve connectors.4 Remove the mounting fasteners from theoutside outrigger cover. Remove the cover.5 Tag, disconnect and plug the hydraulic hosesfrom the outrigger cylinder. Cap the fittings onthe cylinder.Bodily injury hazard. Sprayinghydraulic oil can penetrate andburn skin. Loosen hydraulicconnections very slowly to allowthe oil pressure to dissipategradually. Do not allow oil tosquirt or spray.6 Attach a lifting strap from an overhead craneto the barrel end of the outrigger cylinder forsupport. Do not apply any lifting pressure.7 Remove the outrigger mounting fasteners.Slide the outrigger cylinder down and awayfrom the machine.Crushing hazard. The outriggercylinder may becomeunbalanced and fall if notproperly supported whenremoved from the machine.Note: If the outrigger cylinder is being replaced,remove the foot pad assembly and install it on thereplacement cylinder.Note: After an outrigger cylinder has been installed,the machine must be re-calibrated. Refer to RepairProcedure,Outrigger Calibration.
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