September 2016Table of ContentsPart No. 1272858 Genie Telehandlers ixSection 3 Maintenance Procedures ................................................................................... 19Introduction ........................................................................................................... 19Maintenance Schedule ......................................................................................... 21Pre-Delivery Preparation Report .......................................................................... 22Scheduled and Programmed Maintenance Inspection Report ............................ 23Commissioning Procedures ............................................................................. 24C-1 Perform 50 Hour Service ............................................................................... 24C-2 Perform Engine Maintenance – 50 Hours ..................................................... 24C-3 Perform 150 Hour Service ............................................................................. 25Quarterly Maintenance Procedures.................................................................. 26Q-1 Check for Open Bulletins and Owner Registration ....................................... 26Q-2 Battery inspection .......................................................................................... 27Q-3 Inspect the Electrical Wiring .......................................................................... 28Q-4 Check the Boom Wear Pads ......................................................................... 29Q-5 Check the Exhaust System ........................................................................... 31Q-6 Inspect the Tires, Wheels and Lug Nut Torque ............................................ 31Q-7 Inspect the Fork Level and Auxiliary Hydraulic Hoses Tension .................... 32Q-8 Inspect the Fuel and Hydraulic Tank Cap Venting Systems ......................... 32Q-9 Visual Inspection of the Hydraulic Oil............................................................ 34Q-10 Inspect the Engine Air Filter ........................................................................ 35Q-11 Lubricate the Driveshaft .............................................................................. 35Q-12 Inspect and Lubricate the Sequencing Chains ........................................... 36