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Genie GTH-636 manuals

GTH-636 first page preview

GTH-636

Brand: Genie | Category: Front End Loaders
Table of contents
  1. Introduction
  2. safety rules
  3. personal safety
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Machine Specifications
  11. Performance Specifications
  12. Hydraulic Specifications
  13. Manifold Component Specifications
  14. John Deere 4045TF270 Engine
  15. John Deere 4045TF275 Engine
  16. Deutz BF4 2012 Engine
  17. Perkins 1104C-44T Engine
  18. Perkins 1104C-44TA Engine
  19. Dana T12000 Transmission
  20. Specifications
  21. Hydraulic Hose and Fitting Torque Specifications
  22. about this section
  23. Pre-delivery Preparation Report
  24. Maintenance Inspection Report
  25. A-1 Inspect the Manuals and Decals
  26. A-2 Perform Pre-operation Inspection
  27. A-4 Lubricate the Machine
  28. A-5 Perform Engine Maintenance - John Deere and Perkins Models
  29. A-7 Perform Engine Maintenance - Deutz Models
  30. A-10 Perform Engine Maintenance - Perkins Models
  31. A-11 Perform Axle Maintenance
  32. A-14 Perform Transmission Maintenance
  33. A-15 Perform Axle Maintenance
  34. B-1 Inspect the Battery
  35. B-3 Check the Exhaust System
  36. B-4 Inspect the Engine Air Filter
  37. B-6 Perform Hydraulic Oil Analysis
  38. B-7 Inspect the Fuel and Hydraulic Tank Cap Venting Systems
  39. B-8 Check the Boom Wear Pads
  40. B-9 Lubricate the Driveshafts
  41. C-1 Perform Engine Maintenance - Deutz Models
  42. C-3 Perform Axle Maintenance
  43. C-5 Perform Engine Maintenance - Perkins Models
  44. C-7 Perform Axle Maintenance
  45. D-1 Inspect the Forks
  46. D-4 Perform Engine Maintenance - Deutz Models
  47. D-6 Perform Axle Maintenance
  48. D-8 Perform Engine Maintenance - Deutz Models
  49. E-1 Test or Replace the Hydraulic Oil
  50. E-2 Perform Engine Maintenance - John Deere Models
  51. E-4 Perform Engine Maintenance - Perkins Models
  52. E-6 Perform Engine Maintenance - John Deere Models
  53. E-8 Perform Engine Maintenance - Deutz Models
  54. repair procedures
  55. Boom Angle Limit Switch (all models except GTH-636)
  56. Boom
  57. Boom Lift Cylinder
  58. Boom Extension Cylinder
  59. Fork Level Cylinder
  60. Fork Rotate Cylinder (option)
  61. Operator's Compartment
  62. Machine Controls
  63. Fuel Tank
  64. Hydraulic Tank
  65. Engines
  66. Engine Fault Codes - John Deere 4045TF275 Engine
  67. Transmission
  68. Hydraulic Pump
  69. Main Valve Manifold Components
  70. Tilt Limiter Manifold Components
  71. Dual Pilot Check Manifold Components
  72. Boom Activated Rear Lock-up Manifold Components
  73. Fork Rotate Speed Manifold Components (option)
  74. Control Block Manifold Components
  75. Fork Tilt Manifolds Components
  76. Rear Lock-up Manifold Components
  77. Parking Brake Manifold Components
  78. Sway Manifold Components
  79. Fork Rotate Manifold Components (option)
  80. Sway Directional Manifold Components
  81. Outrigger Manifold Components GTH-1048 and GTH-1056
  82. Boom Lift and Boom Extension Cylinders Manifold Components
  83. Fork Level Cylinder Manifold Components
  84. Fork Rotate Cylinder Manifold Components (option)
  85. Pump Destroke Manifold Components
  86. Boom Activated Sway Lock-up Manifold Components
  87. Valve Adjustments - Control Block Manifold
  88. Valve Adjustments - Tilt Limiter Manifold
  89. Valve Coils
  90. Axles
  91. to Adjust Front Axle Service Brakes
  92. Outriggers
  93. troubleshooting
  94. A 1-4 Drive Functions
  95. A 1-6 Brake Functions
  96. Electrical Component and Limit Switch Legends
  97. Electrical and Hydraulic Symbols Legends
  98. Electrical Schematic GTH-636 with John Deere Power
  99. june 2007
  100. Electrical Schematic GTH-636 with Perkins Power
  101. Electrical Schematic GTH-644, GTH-842 and GTH-844 with John Deere Power
  102. Electrical Schematic GTH-644, GTH-842 and GTH-844 with Perkins Power
  103. Electrical Schematic GTH-644, GTH-842 and GTH-844 with Deutz Power
  104. Electrical Schematic GTH-1048 and GTH-1056 with John Deere Power
  105. Electrical Schematic GTH-1048 and GTH-1056 with Perkins Power
  106. Hydraulic Schematic GTH-636 with Single Joystick
  107. Hydraulic Schematic GTH-636 with Dual Joysticks
  108. Hydraulic Schematic GTH-644, GTH-842 and GTH-844 with Single Joystick
  109. Hydraulic Schematic GTH-1048 and GTH-1056 with Single Joystick
  110. Hydraulic Schematic GTH-1048 and GTH-1056 with Dual Joysticks
  111. June 2007
GTH-636 first page preview

GTH-636

Brand: Genie | Category: Forklifts
Table of contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Specifications
  5. September
  6. Performance Specifications
  10. Deutz Engine Models
  11. Perkins Engine Models
  12. Transmission Specifications
  13. Axle Specifications
  14. Hydraulic Specifications
  15. Hydraulic Oil Specifications
  16. Hydraulic Hose and Fitting Torque Specifications
  18. Section 3 Maintenance Procedures
  19. Maintenance Schedule
  20. Pre-Delivery Preparation Report
  21. Scheduled and Programmed Maintenance Inspection Report
  22. Commissioning Procedures
  23. C-3 Perform 150 Hour Service
  24. Quarterly Maintenance Procedures
  25. Q-2 Battery inspection
  26. Q-3 Inspect the Electrical Wiring
  27. Q-4 Check the Boom Wear Pads
  28. Q-5 Check the Exhaust System
  29. Q-7 Inspect the Fork Level and Auxiliary Hydraulic Hoses Tension
  30. Q-9 Visual Inspection of the Hydraulic Oil
  31. Q-10 Inspect the Engine Air Filter
  32. Q-12 Inspect and Lubricate the Sequencing Chains
  34. Annual Maintenance Procedures
  35. A-3 Adjust the Boom Sequencing Chains - GTH-1056
  36. A-4 Adjust the Boom Sequencing Chains - GTH-1256 and GTH-1544
  37. A-5 Replace Hydraulic Tank Return Filter Element
  38. Programmed Maintenance Procedures
  39. P0-2 Deutz Engine Maintenance – Under 1000 Hours
  40. P0-3 Perkins Engine Maintenance – Under 1000 Hours
  41. P0-4 John Deere Engine Maintenance – Under 1000 Hours
  42. P0-5 Axle Maintenance – Under 1000 Hours
  43. P0-6 Transmission Maintenance – Under 1000 Hours
  44. P1-1 Perform Engine Maintenance – 1000 Hours
  45. P1-3 Perform Axle Maintenance – 1000 Hours
  46. P2-1 Perform Engine Maintenance – 2000 Hours
  47. P2-2 Test or Replace the Hydraulic Oil
  48. P3-1 Perform Engine Maintenance – 3000 Hours
  49. P6-1 Perform Engine Maintenance – 6000 Hours
GTH-636 first page preview

GTH-636

Brand: Genie | Category: Lifting Systems
Table of contents
  1. April
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Specifications
  9. Performance Specifications
  10. Hydraulic Oil Specifications
  11. Hydraulic Component Specifications
  12. Manifold Component Specifications
  13. DEF Storage Specifications
  14. Dana VDT12000 Transmission Specifications
  15. Hydraulic Hose and Fitting Torque Specifications
  16. Torque Procedure
  17. Repair Procedures
  18. Introduction
  19. How to Adjust the Boom Angle Proximity Switch
  20. How to Remove the Lifting Fork Frame
  22. How to Replace the Extension Chains
  23. How to Remove the Boom
  24. How to Disassemble the Boom
  25. Boom Lift Cylinder
  26. Boom Extension Cylinder
  27. Hydraulic Hoses
  28. How to Replace the Fork Level Cylinder and/or Auxiliary Hoses
  29. Operator's Compartment
  30. Machine Controls
  31. How to Remove the Steer Orbitral
  32. How to Remove the Joystick - Models with Dual Joysticks
  33. How to Remove the Gauge Cluster Assembly
  34. Fuel and Hydraulic Tanks
  35. Engines
  36. Engine Fault Codes
  37. Transmission
  38. How to Remove the Function Pump
  39. How to Install the Function
  41. How to Adjust the Function Pump Pressure Compensator
  42. Manifolds
  43. Primary Function Manifold Components - Models with Dual Joysticks
  44. Secondary Function Manifold Components
  45. Auxiliary Manifold (option) and Brake Manifold Components
  46. Valve Adjustments - Secondary Function Manifold
  47. How to Set the Parking Brake System Pressure
  48. How to Set the Differential Lock/Joystick System Pressure
  49. How to Set the Rear Lock-up System Pressure
  50. Valve Coils
  51. Axle
  52. Section 4 Fault Codes
  53. Diagnostic Display
  54. Deutz TCD3.6 Engine Fault Codes
  55. Perkins 1104 Engine Fault Codes
  56. Section 5 Schematics
  57. Fuse Panel Layout (to 20629)
  58. Fuse Panel Layout (from 20630 to 21535)
  59. Deutz TCD3.6 T4F Module (from 21536, 16E-10000)
  60. Electrical Component & Wire Color Abbreviation Legend
  61. Telematics Connector Pin Legend
  62. Electrical Symbol Legend
  63. Hydraulic Symbols Legend
  65. Harness Map - Control System Power Single Joystick (to 15-20661)
  66. Harness Map - Control System Ground Single Joystick (to 15-20661)
  67. Harness Map - Control System Power Single Joystick (from 15-20662 to
  68. Harness Map - Control System Ground Single Joystick (from 15-20662 to
  69. Harness Map - Control System Power Single Joystick (from 15-21536, 16E
  70. Harness Map - Control System Power Dual Joystick (to 15-20661)
  71. Harness Map - Control System Ground Dual Joystick (to 15-20661)
  72. Harness Map - Control System Power Dual Joystick (from 15-20662 to
  73. Harness Map - Control System Ground Dual Joystick (from 15-20662 to
  74. Harness Map - Control System Power Dual Joystick (from 15-21536, 16E
  75. Harness Map - Control System Ground Dual Joystick (from 15-21536, 16E
  76. Harness Map - Deutz TCD3.6 T3_T4i Engine Battery Power and Ground
  77. Harness Map - Deutz TCD3.6 T4F Engine Battery Power and Ground
  78. Harness Map - Perkins 1104D Engine Battery Power and Ground
  79. Harness Map - Perkins 854E T4i Engine Battery Power and Ground
  80. Harness Map - Options Auxiliary Hydraulics, Beacon and 3rd Gear Lockout
  81. Harness Map - Options Work Lights (to 15-21456)
  82. Harness Map - Options Work Lights (from 15-21457, 16E-10000)
  83. Harness Map - Options Road Lights (from 15-21457, 16E-10000)
  84. Harness Map - Options Enclosed Cab with Heater
  85. Harness Map - Options Enclosed Cab with HVAC
  86. Electrical Schematics
  87. Electrical Schematic - View 1 (to 15-20661)
  88. Electrical Schematic - View 2 (to 15-20661)
  89. Electrical Schematic - View 1 (from 15-20662 to 21456)
  90. Electrical Schematic - View 2 (from 15-20662 to 21456)
  91. Electrical Schematic - View 1 (from 15-21457 to 21535)
  92. Electrical Schematic - View 1 (from 15-21536, 16E-10000)
  93. Hydraulic Schematics
  94. Hydraulic Schematic - Single Joystick (to 19528)
  95. Hydraulic Schematic - Single Joystick (from 19529, 16E-10000)
  96. Hydraulic Schematic - Dual Joystick (to 19528)
  97. Hydraulic Schematic - Dual Joystick (from 19529, 16E-10000)
GTH-636 first page preview

GTH-636

Brand: Genie | Category: Lifting Systems
Table of contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Specifications
  6. Hydraulic Oil Specifications
  7. Hydraulic Component Specifications
  8. Dana VDT12000 Transmission Specifications
  9. Hydraulic Hose and Fitting Torque Specifications
  10. Torque Procedure
  11. Repair Procedures
  12. Boom Components
  13. How to Replace the Retraction Chain
  14. How to Replace the Extension Chains
  15. How to Remove the Boom
  16. How to Disassemble the Boom
  17. April
  18. Boom Extension Cylinder
  19. Fork Level Cylinder
  20. Hydraulic Hoses
  21. How to Replace the Fork Level Cylinder and/or Auxiliary Hoses
  22. Operator's Compartment
  23. Machine Controls
  24. How to Remove the Steering Wheel
  25. How to Remove the Joystick - Models with Electronic Joystick
  26. How to Remove the Gauge Cluster Assembly
  27. Fuel and Hydraulic Tanks
  28. Engines
  29. Transmission
  30. Hydraulic Pump
  31. How to Remove the Function Pump
  32. How to Install the Function
  33. How to Adjust the Function Pump Standby Pressure
  34. How to Adjust the Function Pump Pressure Compensator
  36. Secondary Function Manifold Components
  37. Brake Manifold Components
  38. Valve Adjustments - Secondary Function Manifold
  39. How to Set the Differential Lock System Pressure
  40. Valve Coils
  41. Axle
  42. Fault Codes
  43. Diagnostic Display
  44. Deutz TD 2.9 L4 Engine Fault Codes
  45. Schematics
  46. Fuse Panel Layout
  47. Electrical Component & Wire Color Abbreviation Legend
  48. Telematics Connector Pin Legend
  49. Electrical Symbol Legend
  50. Hydraulic Symbols Legend
  51. Harness Map Legend
  53. Harness Map - Deutz TD2.9 Engine Battery Power and Ground
  54. Harness Map - Options Auxiliary Hydraulics, Beacon and 3rd Gear Lockout
  55. Harness Map - Options Work Lights
  56. Harness Map - Options Road Lights
  57. Harness Map - Options Enclosed Cab with Heater
  58. Harness Map - Options Enclosed Cab with HVAC
  59. Electrical Schematics
  60. Electrical Schematic - View 1
  61. Electrical Schematic - View 2
  62. Electrical Schematic - Deutz T4F Eng Harness
  63. Hydraulic Schematic
  64. Hydraulic Schematics
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