Contents - September
- safety rules
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Specifications
- Performance Specifications
- Hydraulic Component Specifications
- Manifold Component Specifications
- Machine Torque Specifications
- Hydraulic Hose and Fitting Torque Specifications
- Torque Procedure
- Section 3 Repair Procedures
- repair procedures
- Platform Controls
- Joysticks
- How to Adjust the Joystick Max-out Setting
- How to Adjust the Joystick Ramp Rate Setting
- How to Adjust the Joystick Threshold Setting
- How to Calibrate the Boom Angle Sensor
- Platform Components
- Platform Leveling Slave Cylinder
- Platform Rotator
- How to Bleed the Platform Rotator
- Platform Overload System
- Jib Boom Components
- Jib Boom Lift Cylinder
- Boom Components
- How to Repair the Cable Track
- How to Remove the Boom
- Boom Lift Cylinder
- Boom Extension Cylinder
- Boom Extend/Retract Cables
- How to Replace the Boom Extend/Retract Cables
- Platform Leveling Master Cylinder
- Engines
- How to Install the Flex Plate
- How to install the Pump and Bell Housing Assembly
- Ground Controls
- Hydraulic Pumps
- Drive Pump
- How to Prime the Pump
- Valve Adjustments - Function Manifold
- How to Adjust the Boom Extend Relief Valve
- Brake/Two-Speed Manifold Components
- Turntable Rotation Manifold Components
- Platform Rotate Manifold Components
- Platform Manifold Components, S-80
- Platform Manifold Components, S-85
- WD Traction Manifold Components
- Drive Oil Diverter Manifold Components (welder option)
- Valve Adjustments - Traction Manifold
- Valve Coils
- How to Test a Coil Diode
- Fuel and Hydraulic Tanks
- Hydraulic Tank
- Turntable Rotation Components
- How to Remove the Turntable Rotation Hydraulic Motor
- How to Adjust the Turntable Rotation Gear Backlash
- Steer Axle Components
- Drive Motors
- Steer Cylinders
- Non-steer Axle Components
- Oscillating Axle Components
- Oscillate Directional Valve
- How to Set Up the Directional Valve Linkage
- Section 4 Fault Codes
- Control System Fault Codes
- Fault Code Display - Deutz and Perkins Models
- Fault Code Display - Flashing and Solid LED's Deutz D 2.9 L4 and Perkins 404F-22 Models
- Soft Key Functions and Icons Deutz D 2.9 L4 and Perkins 404F-22 Models
- Main Menu Structure - Deutz D 2.9 L4 Models
- Main Menu Structure - Perkins 404F-22 Models
- Deutz D 2.9 L4 Engine Fault Codes
- Perkins 404F-22 Engine Fault Codes
- Continental TME27 Engine Fault Codes
- Section 5 Schematics
- Electrical Symbol Legend
- Hydraulic Symbols Legend
- Relay and Fuse Panel Legend - Deutz TD2011L04i
- Relay and Fuse Panel Legend - Perkins 804D-33
- Connector Pin Legends
- Continental TME27 Engine Harness
- S-80X Ground Control Box Wiring Diagram
- Deutz TD2.9 L4 Engine Harness
- Perkins 404F-22T Engine Harness
- Electrical Schematics, S-80X – ANSI and CSA Models
- Electrical Schematic, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
- Ground Control Box, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
- Platform Control Box, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
- Electrical Schematic, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
- Ground Control Box, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
- Platform Control Box, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
- Electrical Schematic, S-80X - Perkins 404F-22T Models (ANSI / CSA)
- Ground Control Box, S-80X - Perkins 404F-22T Models (ANSI / CSA)
- Platform Control Box, S-80X - Perkins 404F-22T Models (ANSI / CSA)
- Electrical Schematic, S-80X - Perkins 804D-33 Models (ANSI / CSA)
- Ground Control Box, S-80X - Perkins 804D-33 Models (ANSI / CSA)
- Platform Control Box, S-80X - Perkins 804D-33 Models (ANSI / CSA)
- Electrical Schematic, S-80X - Continental TME27 Models (ANSI / CSA)
- Ground Control Box, S-80X - Continental TME27 Models (ANSI / CSA)
- Platform Control Box, S-80X - Continental TME27 Models (ANSI / CSA)
- Electrical Schematics, S-80, S-85 – ANSI and CSA Models
- Deutz TD2.9 L4 Models (ANSI / CSA)
- Ground Control Box, S-80 • S
- Platform Control Box, S-80 • S
- Electrical Schematic, S-80 • S
- Deutz TD2011L04i Models (ANSI / CSA)
- Perkins 404F-22T Models (ANSI / CSA)
- Perkins 804D-33 Models (ANSI / CSA)
- Continental TME27 Models (ANSI / CSA)
- Electrical Schematics, S-80, S-85 – CE Models
- Electrical Schematic, S-80 • S-85 - Deutz TD2.9 L4 Models (CE)
- Ground Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (CE)
- Platform Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (CE)
- Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (CE)
- Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)
- Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)
- Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (CE)
- Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (CE)
- Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (CE)
- Electrical Schematic, S-80 • S-85 - Continental TME27 Models (CE)
- Ground Control Box, S-80 • S-85 - Continental TME27 Models (CE)
- Platform Control Box, S-80 • S-85 - Continental TME27 Models (CE)
- Electrical Schematics, S-80, S-85 – AS Models
- Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (AS)
- Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS)
- Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS)
- Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (AS)
- Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (AS)
- Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (AS)
- Electrical Schematic, S-80 • S-85 - Continental TME27 Models (AS)
- Ground Control Box, S-80 • S-85 - Continental TME27 Models (AS)
- Platform Control Box, S-80 • S-85 - Continental TME27 Models (AS)
- Schematics - Options
- Continental Options Schematic
- Deutz and Perkins Options Schematic
- Platform Level Cutout, CTE Option
- kW Hydraulic Generator Wiring Diagram
- kW Hydraulic Generator Electrical Schematic
- Belt Driven Generator Option
- Hydraulic Schematics
- Hydraulic Schematic, 2WD Models
- Hydraulic Schematic, 4WD Models
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September 2015 Service and Repair ManualContinental TME27 Engine Fault CodesPart No. 1269074 S-80 • S-85 • S-80X 111Continent al TM E27 Engin e F au lt CodesHow to R etrieve Conti nental Engine F ault C odesHow to Retrieve ContinentalEngine Fault CodesThe ECM constantly monitors the engine by theuse of sensors on the engine. The ECM also usessignals from the sensors to initiate sequential fuelinjection and make constant and instantaneouschanges to ignition timing, fuel delivery and throttleposition to maintain the engine's running conditionat its highest efficiency while at the same timekeeping exhaust emissions to a minimum. When asensor fails or returns signals that are outside ofset parameters, the ECM will store a fault code inmemory that relates to the appropriate sensor andwill turn on the Check Engine Light.Note: Perform this procedure with the key switch inthe off position.1 Open the ground controls side cover andlocate the run/test toggle switch on the side ofthe ground control box.2 Pull out the red Emergency Stop button to theon position at both the ground and platformcontrols.3 Quickly activate and release the start toggleswitch/button. Do not start the engine.4 Move and hold the run/test toggle switch tothe test position.Result: The check engine light should turn on.The check engine light should begin to blink.5 Continue to hold the run/test toggle switch inthe test position and count the blinks.Note: Before the fault codes are displayed, thecheck engine light will blink a code 1654 threetimes. After the fault codes, the check engine lightwill blink a code 1654 three times again indicatingthe end of the stored codes.Note: If any fault codes are present, the ECM willblink a three or four digit code three times for eachcode stored in memory. It will blink the first digit ofa three digit code, pause, blink the second digit,pause, blink the third digit, then pause andpossibly a fourth digit. For example: the checkengine light blinks 5 consecutive times, blinks3 times and then 1 time. That would indicate code531.Note: Once a fault code has been retrieved andthe repair has been completed, the ECM memorymust be reset to clear the fault code from the ECM.Refer to How to Clear Engine Fault Codes from theECM.How to Cl ear Engi ne Fault Codes fr om the ECMHow to Clear Engine Fault Codesfrom the ECMNote: Perform this procedure with the engine offand the key switch in the off position.1 Open the engine side turntable cover andlocate the battery.2 Disconnect the negative battery cable fromthe battery for a minimum of 5 minutes.Electrocution/burn hazard.Contact with electrically chargedcircuits could result in death orserious injury. Remove all rings,watches and other jewelry.3 Connect the negative battery cable to thebattery.
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