Contents - September
- safety rules
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Specifications
- Performance Specifications
- Hydraulic Component Specifications
- Manifold Component Specifications
- Machine Torque Specifications
- Hydraulic Hose and Fitting Torque Specifications
- Torque Procedure
- Section 3 Repair Procedures
- repair procedures
- Platform Controls
- Joysticks
- How to Adjust the Joystick Max-out Setting
- How to Adjust the Joystick Ramp Rate Setting
- How to Adjust the Joystick Threshold Setting
- How to Calibrate the Boom Angle Sensor
- Platform Components
- Platform Leveling Slave Cylinder
- Platform Rotator
- How to Bleed the Platform Rotator
- Platform Overload System
- Jib Boom Components
- Jib Boom Lift Cylinder
- Boom Components
- How to Repair the Cable Track
- How to Remove the Boom
- Boom Lift Cylinder
- Boom Extension Cylinder
- Boom Extend/Retract Cables
- How to Replace the Boom Extend/Retract Cables
- Platform Leveling Master Cylinder
- Engines
- How to Install the Flex Plate
- How to install the Pump and Bell Housing Assembly
- Ground Controls
- Hydraulic Pumps
- Drive Pump
- How to Prime the Pump
- Valve Adjustments - Function Manifold
- How to Adjust the Boom Extend Relief Valve
- Brake/Two-Speed Manifold Components
- Turntable Rotation Manifold Components
- Platform Rotate Manifold Components
- Platform Manifold Components, S-80
- Platform Manifold Components, S-85
- WD Traction Manifold Components
- Drive Oil Diverter Manifold Components (welder option)
- Valve Adjustments - Traction Manifold
- Valve Coils
- How to Test a Coil Diode
- Fuel and Hydraulic Tanks
- Hydraulic Tank
- Turntable Rotation Components
- How to Remove the Turntable Rotation Hydraulic Motor
- How to Adjust the Turntable Rotation Gear Backlash
- Steer Axle Components
- Drive Motors
- Steer Cylinders
- Non-steer Axle Components
- Oscillating Axle Components
- Oscillate Directional Valve
- How to Set Up the Directional Valve Linkage
- Section 4 Fault Codes
- Control System Fault Codes
- Fault Code Display - Deutz and Perkins Models
- Fault Code Display - Flashing and Solid LED's Deutz D 2.9 L4 and Perkins 404F-22 Models
- Soft Key Functions and Icons Deutz D 2.9 L4 and Perkins 404F-22 Models
- Main Menu Structure - Deutz D 2.9 L4 Models
- Main Menu Structure - Perkins 404F-22 Models
- Deutz D 2.9 L4 Engine Fault Codes
- Perkins 404F-22 Engine Fault Codes
- Continental TME27 Engine Fault Codes
- Section 5 Schematics
- Electrical Symbol Legend
- Hydraulic Symbols Legend
- Relay and Fuse Panel Legend - Deutz TD2011L04i
- Relay and Fuse Panel Legend - Perkins 804D-33
- Connector Pin Legends
- Continental TME27 Engine Harness
- S-80X Ground Control Box Wiring Diagram
- Deutz TD2.9 L4 Engine Harness
- Perkins 404F-22T Engine Harness
- Electrical Schematics, S-80X – ANSI and CSA Models
- Electrical Schematic, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
- Ground Control Box, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
- Platform Control Box, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
- Electrical Schematic, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
- Ground Control Box, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
- Platform Control Box, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
- Electrical Schematic, S-80X - Perkins 404F-22T Models (ANSI / CSA)
- Ground Control Box, S-80X - Perkins 404F-22T Models (ANSI / CSA)
- Platform Control Box, S-80X - Perkins 404F-22T Models (ANSI / CSA)
- Electrical Schematic, S-80X - Perkins 804D-33 Models (ANSI / CSA)
- Ground Control Box, S-80X - Perkins 804D-33 Models (ANSI / CSA)
- Platform Control Box, S-80X - Perkins 804D-33 Models (ANSI / CSA)
- Electrical Schematic, S-80X - Continental TME27 Models (ANSI / CSA)
- Ground Control Box, S-80X - Continental TME27 Models (ANSI / CSA)
- Platform Control Box, S-80X - Continental TME27 Models (ANSI / CSA)
- Electrical Schematics, S-80, S-85 – ANSI and CSA Models
- Deutz TD2.9 L4 Models (ANSI / CSA)
- Ground Control Box, S-80 • S
- Platform Control Box, S-80 • S
- Electrical Schematic, S-80 • S
- Deutz TD2011L04i Models (ANSI / CSA)
- Perkins 404F-22T Models (ANSI / CSA)
- Perkins 804D-33 Models (ANSI / CSA)
- Continental TME27 Models (ANSI / CSA)
- Electrical Schematics, S-80, S-85 – CE Models
- Electrical Schematic, S-80 • S-85 - Deutz TD2.9 L4 Models (CE)
- Ground Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (CE)
- Platform Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (CE)
- Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (CE)
- Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)
- Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)
- Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (CE)
- Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (CE)
- Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (CE)
- Electrical Schematic, S-80 • S-85 - Continental TME27 Models (CE)
- Ground Control Box, S-80 • S-85 - Continental TME27 Models (CE)
- Platform Control Box, S-80 • S-85 - Continental TME27 Models (CE)
- Electrical Schematics, S-80, S-85 – AS Models
- Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (AS)
- Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS)
- Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS)
- Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (AS)
- Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (AS)
- Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (AS)
- Electrical Schematic, S-80 • S-85 - Continental TME27 Models (AS)
- Ground Control Box, S-80 • S-85 - Continental TME27 Models (AS)
- Platform Control Box, S-80 • S-85 - Continental TME27 Models (AS)
- Schematics - Options
- Continental Options Schematic
- Deutz and Perkins Options Schematic
- Platform Level Cutout, CTE Option
- kW Hydraulic Generator Wiring Diagram
- kW Hydraulic Generator Electrical Schematic
- Belt Driven Generator Option
- Hydraulic Schematics
- Hydraulic Schematic, 2WD Models
- Hydraulic Schematic, 4WD Models
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Service and Repair Manual September 2015Continental TME27 Engine Fault Codes112 S-80 • S-85 • S-80X Part No. 1269074Continental TME27 Engi ne F ault CodesSystem Code Fault Name 1 2 3 4 5 6 Fault ConditionsMAP 108 MAP Pressure High Y Y MAP pressure > 16 psi and TPS < 10%and RPM > 1800 To Unlatch, MAPpressure must be < 10 psi107 MAP Voltage Low Y Y MAP voltage < 0.05 vdc and TPS > 2%and RPM < 7000 To Unlatch, MAPvoltage must be > 0.5 vdcECT/ CHT 118 ECT Voltage High Y ECT voltage > 4.95 vdc117 ECT Voltage Low Y ECT voltage < 0.05 vdc116 ECT higher than expected 1 Y Y Y ECT > 210° F and RPM > 600217 ECT higher than expected 2 Y ECT > 230° F and RPM > 600IAT 113 IAT Voltage High Y IAT voltage > 4.95 vdc112 IAT Voltage Low Y IAT voltage < 0.05 vdc111 IAT higher than expected 1 Y Y IAT > 200° F and RPM > 1000127 IAT higher than expected 2 Y IAT > 210° F and RPM > 1000BP 2229 BP Pressure High Y Y BP pressure > 16 psi129 BP Pressure Low Y Y BP pressure < 8.3 psiBatteryVoltage563 Voltage High Y Y Voltage > 18 vdc562 Voltage Low Y Y Voltage < 9.5 vdc and RPM > 15005V External 643 5VE1 High Voltage Y 5VE1 > 5.4 vdc642 5VE1 Low Voltage Y 5VE1 < 4.6 vdcTPS 123 TPS1 High Voltage Y TPS1 voltage > 4.8 vdc122 TPS1 Low Voltage Y TPS1 voltage < 0.2 vdc223 TPS2 High Voltage Y TPS2 voltage > 4.8 vdc222 TPS2 Low Voltage Y TPS2 voltage < 0.2 vdc221 TPS1 > than TPS2 Y (TPS1 percent - TPS2 percent) > 20%121 TPS1 < than TPS2 Y (TPS1 percent - TPS2 percent) < -20%2112 Unable to reach > TPS Y (target TPS - actual TPS) > 20%2111 Unable to reach < TPS Y (target TPS - actual TPS) < -20%2135 TPS1/2 simultaneous voltagesout of rangeY Uses same parameters as individualTPS1/2 voltage fault detection above1 = Shutdown 2 = AL disable 3 = AL disable key-cycle 4 = Power derate 1 5 = Power derate 2 6 = Low rev limit
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