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Genie S-80 Service And Repair Manual

Also see for S-80: Maintenance manualMaintenance manualMaintenance manualOperator's manualOperator's manual

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Contents
  1. September
  2. safety rules
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Specifications
  12. Performance Specifications
  13. Hydraulic Component Specifications
  14. Manifold Component Specifications
  15. Machine Torque Specifications
  16. Hydraulic Hose and Fitting Torque Specifications
  17. Torque Procedure
  19. Section 3 Repair Procedures
  20. repair procedures
  21. Platform Controls
  22. Joysticks
  23. How to Adjust the Joystick Max-out Setting
  24. How to Adjust the Joystick Ramp Rate Setting
  25. How to Adjust the Joystick Threshold Setting
  26. How to Calibrate the Boom Angle Sensor
  27. Platform Components
  28. Platform Leveling Slave Cylinder
  29. Platform Rotator
  30. How to Bleed the Platform Rotator
  31. Platform Overload System
  32. Jib Boom Components
  33. Jib Boom Lift Cylinder
  34. Boom Components
  35. How to Repair the Cable Track
  36. How to Remove the Boom
  37. Boom Lift Cylinder
  38. Boom Extension Cylinder
  39. Boom Extend/Retract Cables
  40. How to Replace the Boom Extend/Retract Cables
  41. Platform Leveling Master Cylinder
  42. Engines
  43. How to Install the Flex Plate
  44. How to install the Pump and Bell Housing Assembly
  45. Ground Controls
  46. Hydraulic Pumps
  47. Drive Pump
  48. How to Prime the Pump
  50. Valve Adjustments - Function Manifold
  51. How to Adjust the Boom Extend Relief Valve
  52. Brake/Two-Speed Manifold Components
  53. Turntable Rotation Manifold Components
  54. Platform Rotate Manifold Components
  55. Platform Manifold Components, S-80
  56. Platform Manifold Components, S-85
  57. WD Traction Manifold Components
  59. Drive Oil Diverter Manifold Components (welder option)
  60. Valve Adjustments - Traction Manifold
  61. Valve Coils
  62. How to Test a Coil Diode
  63. Fuel and Hydraulic Tanks
  64. Hydraulic Tank
  65. Turntable Rotation Components
  66. How to Remove the Turntable Rotation Hydraulic Motor
  67. How to Adjust the Turntable Rotation Gear Backlash
  69. Steer Axle Components
  70. Drive Motors
  71. Steer Cylinders
  72. Non-steer Axle Components
  73. Oscillating Axle Components
  74. Oscillate Directional Valve
  75. How to Set Up the Directional Valve Linkage
  76. Section 4 Fault Codes
  77. Control System Fault Codes
  79. Fault Code Display - Deutz and Perkins Models
  80. Fault Code Display - Flashing and Solid LED's Deutz D 2.9 L4 and Perkins 404F-22 Models
  81. Soft Key Functions and Icons Deutz D 2.9 L4 and Perkins 404F-22 Models
  82. Main Menu Structure - Deutz D 2.9 L4 Models
  83. Main Menu Structure - Perkins 404F-22 Models
  84. Deutz D 2.9 L4 Engine Fault Codes
  85. Perkins 404F-22 Engine Fault Codes
  86. Continental TME27 Engine Fault Codes
  89. Section 5 Schematics
  90. Electrical Symbol Legend
  91. Hydraulic Symbols Legend
  92. Relay and Fuse Panel Legend - Deutz TD2011L04i
  93. Relay and Fuse Panel Legend - Perkins 804D-33
  94. Connector Pin Legends
  95. Continental TME27 Engine Harness
  96. S-80X Ground Control Box Wiring Diagram
  97. Deutz TD2.9 L4 Engine Harness
  98. Perkins 404F-22T Engine Harness
  99. Electrical Schematics, S-80X – ANSI and CSA Models
  100. Electrical Schematic, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
  101. Ground Control Box, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
  102. Platform Control Box, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
  103. Electrical Schematic, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
  104. Ground Control Box, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
  105. Platform Control Box, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
  106. Electrical Schematic, S-80X - Perkins 404F-22T Models (ANSI / CSA)
  107. Ground Control Box, S-80X - Perkins 404F-22T Models (ANSI / CSA)
  108. Platform Control Box, S-80X - Perkins 404F-22T Models (ANSI / CSA)
  109. Electrical Schematic, S-80X - Perkins 804D-33 Models (ANSI / CSA)
  110. Ground Control Box, S-80X - Perkins 804D-33 Models (ANSI / CSA)
  111. Platform Control Box, S-80X - Perkins 804D-33 Models (ANSI / CSA)
  112. Electrical Schematic, S-80X - Continental TME27 Models (ANSI / CSA)
  113. Ground Control Box, S-80X - Continental TME27 Models (ANSI / CSA)
  114. Platform Control Box, S-80X - Continental TME27 Models (ANSI / CSA)
  116. Electrical Schematics, S-80, S-85 – ANSI and CSA Models
  117. Deutz TD2.9 L4 Models (ANSI / CSA)
  118. Ground Control Box, S-80 • S
  120. Platform Control Box, S-80 • S
  121. Electrical Schematic, S-80 • S
  122. Deutz TD2011L04i Models (ANSI / CSA)
  127. Perkins 404F-22T Models (ANSI / CSA)
  132. Perkins 804D-33 Models (ANSI / CSA)
  137. Continental TME27 Models (ANSI / CSA)
  142. Electrical Schematics, S-80, S-85 – CE Models
  143. Electrical Schematic, S-80 • S-85 - Deutz TD2.9 L4 Models (CE)
  144. Ground Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (CE)
  145. Platform Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (CE)
  146. Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (CE)
  147. Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)
  148. Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)
  149. Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (CE)
  150. Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (CE)
  151. Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (CE)
  152. Electrical Schematic, S-80 • S-85 - Continental TME27 Models (CE)
  153. Ground Control Box, S-80 • S-85 - Continental TME27 Models (CE)
  154. Platform Control Box, S-80 • S-85 - Continental TME27 Models (CE)
  155. Electrical Schematics, S-80, S-85 – AS Models
  156. Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (AS)
  157. Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS)
  158. Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS)
  159. Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (AS)
  160. Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (AS)
  161. Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (AS)
  162. Electrical Schematic, S-80 • S-85 - Continental TME27 Models (AS)
  163. Ground Control Box, S-80 • S-85 - Continental TME27 Models (AS)
  164. Platform Control Box, S-80 • S-85 - Continental TME27 Models (AS)
  165. Schematics - Options
  166. Continental Options Schematic
  167. Deutz and Perkins Options Schematic
  168. Platform Level Cutout, CTE Option
  169. kW Hydraulic Generator Wiring Diagram
  170. kW Hydraulic Generator Electrical Schematic
  171. Belt Driven Generator Option
  172. Hydraulic Schematics
  173. Hydraulic Schematic, 2WD Models
  174. Hydraulic Schematic, 4WD Models
Genie S-80 Service And Repair Manual Manual pdf 76 page image
Service and Repair Manual September 2015Manifolds62 S-80 • S-85 • S-80X Part No. 12690748-5 Platform Rotate Manifold C om ponents8-5Platform Rotate Manifold ComponentsThe platform rotate manifold is mounted on the platform rotator.IndexNo. Description SchematicItem Function Torque1 Counterbalance valve, 3300 psi PA Platform rotate right 37-44 ft-lbs / 50-60 Nm2 Counterbalance valve, 3300 psi PB Platform rotate left 37-44 ft-lbs / 50-60 Nm
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This manual is suitable for:
S-80S-80XS-85
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