Contents - September
- safety rules
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Specifications
- Performance Specifications
- Hydraulic Component Specifications
- Manifold Component Specifications
- Machine Torque Specifications
- Hydraulic Hose and Fitting Torque Specifications
- Torque Procedure
- Section 3 Repair Procedures
- repair procedures
- Platform Controls
- Joysticks
- How to Adjust the Joystick Max-out Setting
- How to Adjust the Joystick Ramp Rate Setting
- How to Adjust the Joystick Threshold Setting
- How to Calibrate the Boom Angle Sensor
- Platform Components
- Platform Leveling Slave Cylinder
- Platform Rotator
- How to Bleed the Platform Rotator
- Platform Overload System
- Jib Boom Components
- Jib Boom Lift Cylinder
- Boom Components
- How to Repair the Cable Track
- How to Remove the Boom
- Boom Lift Cylinder
- Boom Extension Cylinder
- Boom Extend/Retract Cables
- How to Replace the Boom Extend/Retract Cables
- Platform Leveling Master Cylinder
- Engines
- How to Install the Flex Plate
- How to install the Pump and Bell Housing Assembly
- Ground Controls
- Hydraulic Pumps
- Drive Pump
- How to Prime the Pump
- Valve Adjustments - Function Manifold
- How to Adjust the Boom Extend Relief Valve
- Brake/Two-Speed Manifold Components
- Turntable Rotation Manifold Components
- Platform Rotate Manifold Components
- Platform Manifold Components, S-80
- Platform Manifold Components, S-85
- WD Traction Manifold Components
- Drive Oil Diverter Manifold Components (welder option)
- Valve Adjustments - Traction Manifold
- Valve Coils
- How to Test a Coil Diode
- Fuel and Hydraulic Tanks
- Hydraulic Tank
- Turntable Rotation Components
- How to Remove the Turntable Rotation Hydraulic Motor
- How to Adjust the Turntable Rotation Gear Backlash
- Steer Axle Components
- Drive Motors
- Steer Cylinders
- Non-steer Axle Components
- Oscillating Axle Components
- Oscillate Directional Valve
- How to Set Up the Directional Valve Linkage
- Section 4 Fault Codes
- Control System Fault Codes
- Fault Code Display - Deutz and Perkins Models
- Fault Code Display - Flashing and Solid LED's Deutz D 2.9 L4 and Perkins 404F-22 Models
- Soft Key Functions and Icons Deutz D 2.9 L4 and Perkins 404F-22 Models
- Main Menu Structure - Deutz D 2.9 L4 Models
- Main Menu Structure - Perkins 404F-22 Models
- Deutz D 2.9 L4 Engine Fault Codes
- Perkins 404F-22 Engine Fault Codes
- Continental TME27 Engine Fault Codes
- Section 5 Schematics
- Electrical Symbol Legend
- Hydraulic Symbols Legend
- Relay and Fuse Panel Legend - Deutz TD2011L04i
- Relay and Fuse Panel Legend - Perkins 804D-33
- Connector Pin Legends
- Continental TME27 Engine Harness
- S-80X Ground Control Box Wiring Diagram
- Deutz TD2.9 L4 Engine Harness
- Perkins 404F-22T Engine Harness
- Electrical Schematics, S-80X – ANSI and CSA Models
- Electrical Schematic, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
- Ground Control Box, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
- Platform Control Box, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
- Electrical Schematic, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
- Ground Control Box, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
- Platform Control Box, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
- Electrical Schematic, S-80X - Perkins 404F-22T Models (ANSI / CSA)
- Ground Control Box, S-80X - Perkins 404F-22T Models (ANSI / CSA)
- Platform Control Box, S-80X - Perkins 404F-22T Models (ANSI / CSA)
- Electrical Schematic, S-80X - Perkins 804D-33 Models (ANSI / CSA)
- Ground Control Box, S-80X - Perkins 804D-33 Models (ANSI / CSA)
- Platform Control Box, S-80X - Perkins 804D-33 Models (ANSI / CSA)
- Electrical Schematic, S-80X - Continental TME27 Models (ANSI / CSA)
- Ground Control Box, S-80X - Continental TME27 Models (ANSI / CSA)
- Platform Control Box, S-80X - Continental TME27 Models (ANSI / CSA)
- Electrical Schematics, S-80, S-85 – ANSI and CSA Models
- Deutz TD2.9 L4 Models (ANSI / CSA)
- Ground Control Box, S-80 • S
- Platform Control Box, S-80 • S
- Electrical Schematic, S-80 • S
- Deutz TD2011L04i Models (ANSI / CSA)
- Perkins 404F-22T Models (ANSI / CSA)
- Perkins 804D-33 Models (ANSI / CSA)
- Continental TME27 Models (ANSI / CSA)
- Electrical Schematics, S-80, S-85 – CE Models
- Electrical Schematic, S-80 • S-85 - Deutz TD2.9 L4 Models (CE)
- Ground Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (CE)
- Platform Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (CE)
- Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (CE)
- Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)
- Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)
- Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (CE)
- Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (CE)
- Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (CE)
- Electrical Schematic, S-80 • S-85 - Continental TME27 Models (CE)
- Ground Control Box, S-80 • S-85 - Continental TME27 Models (CE)
- Platform Control Box, S-80 • S-85 - Continental TME27 Models (CE)
- Electrical Schematics, S-80, S-85 – AS Models
- Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (AS)
- Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS)
- Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS)
- Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (AS)
- Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (AS)
- Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (AS)
- Electrical Schematic, S-80 • S-85 - Continental TME27 Models (AS)
- Ground Control Box, S-80 • S-85 - Continental TME27 Models (AS)
- Platform Control Box, S-80 • S-85 - Continental TME27 Models (AS)
- Schematics - Options
- Continental Options Schematic
- Deutz and Perkins Options Schematic
- Platform Level Cutout, CTE Option
- kW Hydraulic Generator Wiring Diagram
- kW Hydraulic Generator Electrical Schematic
- Belt Driven Generator Option
- Hydraulic Schematics
- Hydraulic Schematic, 2WD Models
- Hydraulic Schematic, 4WD Models
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Service and Repair Manual September 2015Platform Components26 S-80 • S-85 • S-80X Part No. 12690742-3 Platform Rotator2-3Platform RotatorThe platform rotator is a hydraulically activatedhelical gear assembly used to rotate the platform160 degrees.How to R emove the Pl atform RotatorHow to Remove the PlatformRotatorComponent damage hazard.Mark the platform mountingweldment and the rotator flangebefore removing the platformmounting weldment. Theplatform mounting weldmentmust be replaced in the exactsame position on the rotatorflange as it was before removal.If a new rotator is installed or therotator is disassembled, properalignment can be achieved byrotating the rotator all the way tothe left and then installing theplatform mounting weldment allthe way in the left position.Note: When removing a hose assembly or fitting,the O-ring (if equipped) on the fitting and/or hoseend must be replaced. All connections must betorqued to specification during installation. Refer toSpecifications, Hydraulic Hose and Fitting TorqueSpecifications.1 Remove the platform. Refer to RepairProcedure, How to Remove the Platform.2 Tag, disconnect and plug the hydraulic hosesfrom the platform rotator manifold. Cap thefittings on the rotator.Bodily injury hazard. Sprayinghydraulic oil can penetrate andburn skin. Loosen hydraulicconnections very slowly to allowthe oil pressure to dissipategradually. Do not allow oil tosquirt or spray.3 S-85: Support the jib boom leveling arms andthe platform mounting weldment with anappropriate lifting device. Do not apply anylifting pressure.4 Remove the mounting bolts from the platformmounting weldment. Remove the center boltand slide the platform mounting weldment offof the platform rotator.Crushing hazard. The platformmounting weldment maybecome unbalanced and fall if itis not properly supported.5 Support the platform rotator with anappropriate lifting device. Do not apply anylifting pressure.S-80:6 Support the rod end of the platform levelingslave cylinder. Protect the cylinder rod fromdamage.7 Remove the pivot pin retaining fasteners fromboth the slave cylinder rod-end pivot pin andthe rotator pivot pin.
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