Contents - April
- safety rules
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- specifications
- Machine Component Weights
- Performance Specifications
- Hydraulic Component Specifications
- machine torque specifications
- Hydraulic Hose and Fitting Torque Specifications
- Torque Procedure
- Scheduled Maintenance Procedures
- Pre-Delivery Preparation Report
- maintenance inspection report
- Checklist A Procedures
- A-2 Perform Pre-operation Inspection
- A-4 Perform 30 Day Service
- A-6 Replace the Drive Hub Oil
- Checklist B Procedures
- B-2 Inspect the Electrical Wiring
- B-3 Inspect the Tires, Wheels and Lug Nut Torque
- B-4 Confirm the Proper Brake Configuration
- B-6 Test the Ground Control Override
- B-8 Test the Drive Brakes
- B-10 Test the Drive Speed - Raised or Extended Position
- B-11 Test the Alarm Package (if equipped)
- B-12 Test the Turntable Rotation Stop
- B-14 Perform Hydraulic Oil Analysis
- Checklist C Procedures
- Checklist D Procedures
- D-2 Check the Free-wheel Configuration
- D-3 Check the Turntable Rotation Bearing Bolts
- D-4 Replace the Drive Hub Oil
- D-6 Inspect for Turntable Bearing Wear
- Checklist E Procedures
- E-2 Grease the Steer Axle Wheel Bearings
- repair procedures
- platform controls
- platform components
- platform rotator
- platform overload system
- jib boom
- Jib Boom Bell Crank (models without rotating jib boom)
- jib boom lift cylinder
- primary boom components
- Primary Boom
- How to Disassemble the Primary Boom
- primary boom lift cylinder
- boom extension cylinder
- Platform Leveling Master Cylinder
- secondary boom components
- Secondary Boom
- secondary boom lift cylinder
- hydraulic pump
- function manifold components
- Valve Adjustments - Function Manifold
- How to Adjust the Secondary Boom Down Relief Valve
- How to Adjust the Turntable Rotate Relief Valve
- Jib Boom and Platform / Jib Boom Rotate Manifold Components
- valve coils
- How to Test a Coil Diode
- turntable rotation components
- Steer Axle Components
- Non-steer Axle Components
- fault codes
- Fault Code Charts
- Section 6 Schematics
- Electrical Symbol Legend
- hydraulic symbols legend
- limit switch location legend
- Power Cable Wiring Diagram
- Drive Contactor Panel Wiring Diagram
- Manifold and Limit Switch Wiring Diagram
- LVI/BCI Option Wiring Diagram
- Work and Drive Lights Option
- CTE Option, (CE Models)
- Charger Interlock Option
- Hydraulic Schematics
- hydraulic schematic
- Ground Control Box Terminal Strip Wiring Diagram, (ANSI / CSA / AS), (before serial numbers Z3010-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Switch Panel Wiring Diagram, (ANSI / CSA / AS), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Platform Control Box Wiring Diagram, (ANSI / CSA / AS), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Terminal Strip Wiring Diagram, (CE), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Switch Panel Wiring Diagram, (CE), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Platform Control Box Wiring Diagram, (CE), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Switch Panel Wiring Diagram, (ANSI / CSA), (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Platform Control Box Wiring Diagram, (ANSI / CSA), (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Z34N14-10983 and Z3414-9685
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April 2016 Service ManualChecklist B ProceduresPart No. 139378 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N 23B-1Inspect the BatteryGenie specifications require that this procedure beperformed every 250 hours or quarterly, whichevercomes first.Proper battery condition is essential to good engineand machine performance and operational safety.Improper fluid levels or damaged cables andconnections can result in engine and componentdamage and hazardous conditions.Electrocution/burn hazard.Contact with electrically chargedcircuits could result in death orserious injury. Remove all rings,watches and other jewelry.Bodily injury hazard. Batteriescontain acid. Avoid spilling orcontacting battery acid.Neutralize battery acid spills withbaking soda and water.Note: Fully charge the batteries and allow thebatteries to rest 24 hours before performing thisprocedure to allow the battery cells to equalize.1 Open the side covers.2 Be sure that the battery cable connections arefree of corrosion.Note: Adding terminal protectors and a corrosionpreventative sealant will help eliminate corrosionon the battery terminals and cables.3 Be sure that the battery retainers and cableconnections are tight.4 Be sure that the battery separator wireconnections are tight (if equipped).Models without maintenance-free or sealedbatteries:5 Put on protective clothing and eye wear.6 Remove the battery vent caps and check thespecific gravity of each battery cell with ahydrometer. Note the results.7 Check the ambient air temperature and adjustthe specific gravity reading for each cell asfollows:• Add 0.004 to the reading of each cell forevery 10° F / 5.5° C above 80° F / 26.7° C.• Subtract 0.004 from the reading of each cellfor every 10° F / 5.5° C below 80° F / 26.7°C.Result: All battery cells display an adjustedspecific gravity of 1.277 or higher. The batteryis fully charged. Proceed to step 11.Result: One or more battery cells display aspecific gravity of 1.276 or below. Proceed tostep 8.8 Perform an equalizing charge OR fully chargethe battery(s) and allow the battery(s) to rest atleast 6 hours.9 Remove the battery vent caps and check thespecific gravity of each battery cell with ahydrometer. Note the results.
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