Contents - April
- safety rules
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- specifications
- Machine Component Weights
- Performance Specifications
- Hydraulic Component Specifications
- machine torque specifications
- Hydraulic Hose and Fitting Torque Specifications
- Torque Procedure
- Scheduled Maintenance Procedures
- Pre-Delivery Preparation Report
- maintenance inspection report
- Checklist A Procedures
- A-2 Perform Pre-operation Inspection
- A-4 Perform 30 Day Service
- A-6 Replace the Drive Hub Oil
- Checklist B Procedures
- B-2 Inspect the Electrical Wiring
- B-3 Inspect the Tires, Wheels and Lug Nut Torque
- B-4 Confirm the Proper Brake Configuration
- B-6 Test the Ground Control Override
- B-8 Test the Drive Brakes
- B-10 Test the Drive Speed - Raised or Extended Position
- B-11 Test the Alarm Package (if equipped)
- B-12 Test the Turntable Rotation Stop
- B-14 Perform Hydraulic Oil Analysis
- Checklist C Procedures
- Checklist D Procedures
- D-2 Check the Free-wheel Configuration
- D-3 Check the Turntable Rotation Bearing Bolts
- D-4 Replace the Drive Hub Oil
- D-6 Inspect for Turntable Bearing Wear
- Checklist E Procedures
- E-2 Grease the Steer Axle Wheel Bearings
- repair procedures
- platform controls
- platform components
- platform rotator
- platform overload system
- jib boom
- Jib Boom Bell Crank (models without rotating jib boom)
- jib boom lift cylinder
- primary boom components
- Primary Boom
- How to Disassemble the Primary Boom
- primary boom lift cylinder
- boom extension cylinder
- Platform Leveling Master Cylinder
- secondary boom components
- Secondary Boom
- secondary boom lift cylinder
- hydraulic pump
- function manifold components
- Valve Adjustments - Function Manifold
- How to Adjust the Secondary Boom Down Relief Valve
- How to Adjust the Turntable Rotate Relief Valve
- Jib Boom and Platform / Jib Boom Rotate Manifold Components
- valve coils
- How to Test a Coil Diode
- turntable rotation components
- Steer Axle Components
- Non-steer Axle Components
- fault codes
- Fault Code Charts
- Section 6 Schematics
- Electrical Symbol Legend
- hydraulic symbols legend
- limit switch location legend
- Power Cable Wiring Diagram
- Drive Contactor Panel Wiring Diagram
- Manifold and Limit Switch Wiring Diagram
- LVI/BCI Option Wiring Diagram
- Work and Drive Lights Option
- CTE Option, (CE Models)
- Charger Interlock Option
- Hydraulic Schematics
- hydraulic schematic
- Ground Control Box Terminal Strip Wiring Diagram, (ANSI / CSA / AS), (before serial numbers Z3010-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Switch Panel Wiring Diagram, (ANSI / CSA / AS), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Platform Control Box Wiring Diagram, (ANSI / CSA / AS), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Terminal Strip Wiring Diagram, (CE), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Switch Panel Wiring Diagram, (CE), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Platform Control Box Wiring Diagram, (CE), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Switch Panel Wiring Diagram, (ANSI / CSA), (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Platform Control Box Wiring Diagram, (ANSI / CSA), (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Z34N14-10983 and Z3414-9685
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April 2016 Service ManualChecklist D ProceduresPart No. 139378 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N 39D-4Replace the Drive Hub OilGenie specifications require that this procedure beperformed every 1000 hours or annually,whichever comes first.Replacing the drive hub oil is essential for goodmachine performance and service life. Failure toreplace the drive hub oil at yearly intervals maycause the machine to perform poorly and continueduse may result in component damage1 Select the drive hub to be serviced. Drive themachine until one of the two plugs is at thelowest point.2 Remove the plugs and drain the oil into asuitable container.3 Drive the machine until one of the two plugs isat the highest point.1 drive hub plugs4 Fill the hub until the oil level is even with thebottom of the lowest plug hole. Refer toSpecifications, Machine Specifications.5 Repeat this procedure for each drive hub.D-5Replace the Hydraulic TankReturn Filter ElementNote: Genie specifications require that thisprocedure be performed every 1000 hours orannually, whichever comes first. Perform thisprocedure more often if dusty conditions exist.Replacement of the hydraulic return filter elementis essential for good machine performance andservice life. A dirty or clogged filter element maycause the machine to perform poorly and continueduse may cause component damage. Extremelydirty conditions may require that the filter elementbe replaced more often.Bodily injury hazard. Beware ofhot oil. Contact with hot oil maycause severe burns.1 Locate the hydraulic return filter housing ontop of the hydraulic tank.2 Clean the area around the oil filter housing caplocated on top of the reservoir.3 Remove the cap from the housing.4 Lift the handle on the filter element and rotatethe element counterclockwise to release theelement from the housing.5 Remove the filter element from the filterhousing.
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