Terex SX15015H-101 Service And Repair Manual

Also see for Genie SX-150: Maintenance manual Maintenance manual Maintenance manual Operator's manual supplement Service and repair manual

1 2YLRD3BK4RSFA1OFRONT AXLE SENSOR(S15)J160NOT USED5BLWH6GR1 2YLRD3BK4 5BLWH6GR NOT USEDTCONDCONECUPCONP122-10P122-11P122-12P122-09P122-04P122-01P122-02P122-03P122-07P122-05P122-06P122-08P121-05P121-06P121-07P121-03P121-04P121-08P121-09P121-11P121-10P121-12P121-01P121-02P12-04P12-01P12-02P12-03P12-06P12-05P12-07P12-08P12-11P12-09P12-10P12-12P12-13P12-23P12-18P12-16P12-14P12-15P12-17P12-20P12-19P12-21P12-22P12-25P12-24P12-26P12-27P12-30P12-29P12-28P12-32P12-31P12-35P12-34P12-33P32-03P32-06P32-05P32-04P32-02P32-01P32-07P32-17P32-10P32-16P32-15P32-14P32-12P32-13P32-11P32-09P32-08P32-21P32-23P32-22P32-19P32-20P32-18P31-01P31-02P31-04P31-05P31-06P31-07P31-08P31-09P31-03P31-19P31-11P31-13P31-12P31-14P31-15P31-16P31-17P31-18P31-10P31-20P31-22P31-23P31-21P22-16P22-15P22-14P22-13P22-12P22-10P22-11P22-09P22-08P22-07P22-06P22-05P22-04P22-03P22-02P22-01P22-23P22-21P22-22P22-19P22-18P22-17P22-20P22-29P22-24P22-25P22-26P22-27P22-28P22-32P22-30P22-31P22-34P22-33P22-35P21-03P21-01P21-02P21-04P21-05P21-06P21-07P21-08P21-09P21-11P21-10P21-12P21-13P21-14P21-15P21-20P21-16P21-17P21-18P21-19P21-22P21-21P21-23P11-03P11-02P11-01P11-04P11-05P11-08P11-06P11-07P11-14P11-09P11-10P11-11P11-13P11-12P11-16P11-15P11-17P11-19P11-18P11-20P11-21P11-22P11-23P16-03P16-04P16-02P16-01P13-23P13-13P13-14P13-17P13-20P13-22P13-08P13-03P13-02P13-06P13-05P13-04P13-07P13-10P13-09P13-01ENGINE HARNP13-12P13-15P13-16P13-11P13-18P13-19P13-21P14-02P14-01P14-03P14-04P14-14P14-09P14-07P14-05P14-06P14-08P14-10P14-11P14-13P14-12P14-19P14-16P14-15P14-17P14-18P14-21P14-20P14-22P14-23P14-33P14-28P14-26P14-25P14-24P14-27P14-30P14-29P14-31P14-32P14-35P14-34IGNITION STATUSSYS_POWERFOOTSWITCH STATUSREMOTE DISABLECAN HIGH (+)CAN LOW (-)GROUNDKEYSWITCH POWERP224-06P224-01P224-03P224-02P224-04P224-05P224-08P224-071 2 3 5 6S56PRV-RDS56PRV-RDB1BAT-RDC21TEL-WHGND-BRC226TEL-BLP23PCON-BKD227CAN- GRD22CAN+ YLB1BAT-RDC21TEL-WHC226TEL-BLJ224 GREY 8 PINTELEMATICSCR80TELEMATICSRELAYNCC229TEL-BL/BK3087a8685NOTE: FOR ACTIVE LOWTELEMATICS SYSTEMSC229TEL IS CONNECTED TOB3BAT+ STUD ON RELAY BLOCK(ACTIVE HIGH SHOWN) 6 AMPCB9SX-150 ELECTRICAL SCHEMATICwith Deutz TD2011L04i EngineES0554EFROM SERIAL NUMBER 519MACHINE CAN HIGHMACHINE CAN LOWCAN SHIELDENGINE CAN HIGHENGINE CAN LOWGROUNDDIGITAL IN 1P223-01DIGITAL IN 2P223-02P223-08P223-03P223-04P223-05P223-06P223-07CAN GATEWAY& TCON LCDJ223MOLEX8PIND228CAN+ YLD81CAN- -GRD82CAN+ -YLD227CAN- GRJ228-1J228-2J228-3J228-4CAB120ΩTIER IV ENGOPT GBOXHARNENGINE CAN BUSTO ENGINE HARNESSENGINE CANBUS TOTELEMATICSBABBAAABBABBBABC ACJ152CNOTE: J152CTIER IV ENGINESONLYALM-GND-BRP23PCON-BK4 7 8ENGINE CAN BUSTO CAN GATEWAY(TIER IV)86 858787a 30SLIP RINGTO FLASHING BEACONSS56PRV-RDGNDDCON-BRP21DCON-WHC117FB-RDP56PRV-RD/WHS56PRV-RDC47OUT-WH/BKC46HRN-WHP52PCON-WHGNDPCON-BRP23PCON-BKD81CAN(-)-GRD82CAN(+)-YLHORN RELAY COILPCON ECU POWERPCON ECU GNDOUT PWR ENBLPWR-PCON ESTOPSPARE RLY OUTP_22P_7CAL FREQ 1FLASHING BEACON RLYCAN SHIELD (1939-11)NOT USEDNOT USEDCAL FREQ 2CAN LOWNOT USEDCAN HIGHNOT USEDNOT USEDDIAG GNDDIAG PWR (12V)BM U/D FC OBM DWN ST IAUX HYD OMLT FNC VLV OBM RET OBM E/R FC OBM DWN OPWR IN BYPASS ORRECOVERYPROVIDES PWR TOMINIMAL HARDWAREPLDBYPASS OR OPER. REC.PIN CKT #2 RS232_RXD3 RS232_TXD5 RS232_GNDU30RSB1AO (BOOM ANGLE)SNSR PWR (5V)DCON/SCON ECU PWRSCON ECU GNDOPER SW PWRAUX HYD PRESSURE INSNSR GNDP_6R2 P54ENG-BK/WHP53LS-WH/BKP21DCON-WHGNDSCON-BRP_6R1S56PRV-RDC64LS-OR/BKP_11P_9AP_7RP_9BP_10P_14P_12P_18P1 SEQ VLVC65LOFL-BL/WHC68PBD-BLC70PBE-BL/WHLSB2ROLSB1DOLOW FUEL - FST1SDRV ENBL R - LST1O12V SIG TO PLDLSB3ROLSB4EOSPARE DILSB2RSC143DEL-BL/RDP109ANG-GR/WHSNSRGND-BRDRV ENBL L - LST2OP2 SEQ VLVSPARE DISPARE DIPCON POWERU30U31U32P_6R1P_11P_9AP_7RP_10P_22TO PLDTO PLDTO PLDTO PLDTO HORN BUTTONPWR TO TCON ESTOPOUT PWR ENABLEPRI BOOM LENGTH 151' STATUSAUXILIARY HYD RECOVERY SIGNALBOOM RET RECOVERY SIGNALBOOM DWN RECOVERY SIGNALMULTI FUNCTION VLV RECOVERY SIGNALBOOM EXT/RET FC RECOVERY SIGNALBOOM UP/DWN FC RECOVERY SIGNALPRI BOOM DOWN STATUSLOCKOUT VALVE #1 SIGNALPRI BOOM LENGTH 3' STATUSLTB1LO (BOOM LENGTH)VALVE_RETURN_8P_30OUT PWR ENABLEP_9BP_22BOOM EXT/RET FC RECOVERY SIGNALBOOM DWN RECOVERY SIGNALBOOM RET RECOVERY SIGNALMULTI FUNCTION VLV RECOVERY SIGNALAUXILIARY HYD RECOVERY SIGNALTO HORN BUTTONPWR TO TCON ESTOPBOOM UP/DWN FC RECOVERY SIGNALP_30BOOM STOWEDP_7P21DCON-WHS56PRV-RDGNDDCON-BRP_22R117FB-RD01GND-BRP_15ECU POWER(P15)+(ECU POWER) (P15)+(ECU POWER)P58LS-RD/BKP57PBD-RD/WHBOOM STOWEDP23PCON-BKP56PRV-RDS56PRV-RD/BKSRV REC-WHP53LS-BK/WHC47OUT-WH/BKRECOVERY MODEOUTPUT PWR ENABLESERV OR OPER RECOVERYPWR TO TCON ESTOPNOT USEDJ4 ON CIRCUIT BOARDDB9 CONNECTORBL 15 ALARM PWRALARM GND16PRI LO#1 OECU POWERP_7RP_6R1P_22P_7P_11OPER RECOVERYTCON MODEPCON MODEGR/WHRD/WHOR/BK5468791012131411 J17123BM 100' IBM 3' ITCON E-STOP (P1)P23PCON-BKG/P MODE-WH/BKGRNDTCON MODEP_7 PLAT-GR/WHALARM PWR-BLALARM GND-BR2C47OUT-WH/BKP_15-OR/BKC47OUT WH/BKBL/BK1V4243 12GRNDW1WH/BK12BPLATPLATOFFGRND3Z12APLATOFFWH/BK42RECOVERYSERV BYPASSRUNGROUNDX3Y12DEPLATOFFOFFGROUNDU1C12PLATOFFBLYLGRRDORBRBKWHYLGRJ35-LIMIT SW HARNJ34-LIMIT SW HARN2 21 1CCJ33-BOOM HARNBBAALST2ODRV ENABLE LEFTJ125LST1ODRV ENABLE RIGHTJ124C64LS-OR/BKC144DER-BL/WHSERV/CAL MODE!BOOTJ12 BLACK 35 PINLIMIT SWITCH HARNJ11 BLACK 23 PINBOOM HARNESSOUT PWR ENABLED82CAN(+)-YLD81CAN(-)-GRC61AXRT-GRS140ENL-OR/RDP_9BC60AXEX-GR/WHC123PBS-RD/BKC123PBS-RD/BKC141PBS-RDP109ANG-GR/WHSNSRGND-BRLST1SDRV ENABLESAFETYJ126C144DER-BL/WHC64LS-OR/BKTCON MODEP53LS-WH/BK P53LS-WH/BKS13DE-BL/RDC143DEL-BL/RDC64LS-OR/BKC145CAL-RD/WHP53LS-WH/BKP54ENG-BK/WHS139TRF-WH/RDS137PLL-RD/WHC60AXEX-GR/WHD81CAN(-)-GRGNDSCON-BRP21DCON-WHS56PRV-RDD82CAN(+)-YLC141PBS-RDS13DE-BL/RDP58LS-RD/BKS140ENL-OR/RDC60AXEX-GR/WHC61AXRT-GRS59CNBK-GR/WHTO MICROJ121-GRAY 12PIN SCONMODULEJ122-BLACK 12PIN SCONMODULEP_39P_38RS232 TxDLOAD SENSECAN LOWCAN HIGHRS232 RxDCALIBRATION INP_12P_7RP_6R1SCON PWRLTB1LS (BOOM LENGTH)RSB1AS (BOOM ANGLE)LSFA1ES & LSRA1ES (AXLES EXTENDED)P_6R1LST1S (DRIVE ENABLE)SCON GNDP_9BP_11P_6R2P_9A+P_10BABBAAABBABBAAABBABBC61AXRT-GRACBCJ152BBABC ACBABBBCC145CAL-RD/WHC145CAL-RD/WHSERV/CAL MODEC117FB-RD C117FB-RDC145CAL-RD/WHS132LDS-BL/WHS132LDS-BL/WHS132LDS-BL/WHC47OUT-WH/BKRSB1ASBOOM ANGLESAFETYRSB1A0BOOM ANGLEOPERESTOPNC 12PANELKEY SWITCHNCDNCNCCANC NC12E1B2112 V 1W32NC3Y3RECOVERY44NOZ2NCU4 XPANELNONCNOPANELS56PRV-RDP53LS-WH/BKC60AXEX-GR/WHC61AXRT-GRD82CAN(+)-YLD81CAN(-)-GRP117FB-RDC145CAL-RD/WHS132LDS-BL/WHD82CAN(+)-YLD81CAN(-)-GRC143DEL-BL/RDC144DER-BL/WHC64LS-OR/BKB3BAT/14-RDP53LS-WH/BKP57PBD-RD/WHS56PRV-RDGNDSCON-BRP21DCON-WHS140ENL-OR/RDP54ENG-BK/WHP58LS-RD/BKC123PBS-RD/BKP109ANG-GR/WHSNSRGND-BRP_6R25 VOLTTOuPTOuPTOuPTOuPTOuPOPER. REC.ECU POWERP_11P_6R1P_7RPCON POWERP_7TCON MODEOUT PWR ENABLEP_22PWR TO TCON ESTOPTO HORN BUTTONP_6R2P_10P_9BPRI BOOM DOWN STATUSPRI BOOM LENGTH 151' STATUSPRI BOOM LENGTH 3' STATUSLOCKOUT VALVE #1 SIGP_30213CALIBRATIONSWITCH(CLOSESWITCH TOCALIBRATE)GND-BRP53LS-WH/BKP57PBD-RD/WHC64LS-OR/BKC68PBD-BLLSB1DO10 DEG ANGLE OPERJ210C68PBD-BLLSB3RO3FT EXT OPERJ211C70PBE-BL/WHC64LS-OR/BKC70PBE-BL/WHC69PBR-BKC61AXRT-GROPER. REC.C166PRS-ORP63LS-OR/RDSJ2-OR/BKLSB5SCABLETENSION #1J192A4 3 2 1P_7RB3BAT/14-RDS137PLL-RD/WHS139TRF-WH/RDVLVRET8-BRD81CAN(-)-GRD82CAN(+)-YLP52PCON-WHGNDPCON-BRPCON GNDPCON PWRS56PRV-RDP56PRV-RD/WHC47OUT-WH/BKD81CAN(-)-GRD82CAN(+)-YLC46HRN-WHP23PCON-BKP_7P_22OUT PWR ENBLHRN RLY CNTRLCAN HIGHCAN LOWPWR-PCON ESTOPLED/TOGGLE SWITCH INTERFACE BOARDJ1 20PINP_6P_7RP56PRV-RD/WHGNDPCON-BRP23PCON-BKP52PCON-WHS56PRV-RDC46HRN-WHPIN CKT #2 RS232_RXD3 RS232_TXD5 RS232_GNDU22U21GNDVbb BTS621IN2IN1 OUT 1ST OUT 2Vbb OUTISINBTS650J150-3J149-1J149-2J150-1J148A-1J147A-1J151-BJ151-ANOT USEDNOT USEDNOT USEDNOT USEDCAN SHIELDNOT USEDNOT USEDNOT USEDNOT USEDNOT USEDNOT USEDNOT USED!BOOTNOT USEDJ21 23 PINBLACKBOOMHARNESSJ151-CC47OUT-WH/BK J150-2S132LDS-BL/WH J150-4S132LDS-BL/WHC46HRN-WHD82CAN(+)-YLD81CAN(-)-GRC47OUT-WH/BKP56PRV-RD/WHS56PRV-RDGNDPCON-BRP52PCON-WHS59CNBK-GR/WHSCONP_15S140ENL-OR/RDOR/RDWHP63LS-OR/RDP63LS-OR/RDP57PBD-RD/WHP57PBD-RD/WHP57PBD-RD/WHP63LS-OR/RDNOBLU123414 13NONC2122WHT1214 13NONC2122123414 13BRWHBKRDNONC2122123414 13BRWHBKRDRDBKWHBR13142 122 21NCNO ORNYELORNREDORN112 233445566654321 J199BLBRORYLSNSRGND-BRSNSRGND-BRP109ANG-GR/WHP109ANG-GR/WHC166PRS-ORC167PRS-OR/BKRDBKC167PRS-OR/BKC167PRS-OR/BK LTB1LOBOOM LENGTHOPERLTB1LSBOOM LENGTHSAFETYSNSRGND-BRP109ANG-GR/WHLSB4ES (150FT EXTENDED)C61AXRT-GRS42BRT-OR LSB3RS+LSB2RS (FULLY RETRACTED)4 3 2 1 LSB3RS3.5FT EXT SAFETYJ207STEER MODESELECTTS22TS6ASSISTSTART ENGINESTARTTS2 TS5SPEEDDRIVEENGINESPEEDTS4TS23EXT/RETAXLEDRIVEENABLE #1SPARETSxTS15C71PBE-BL/BK13144 3 2 122 21NCNO LSB4EO150FT EXT OPERJ2131C71PBE-BL/BK12LSB6SCABLETENSION #2J192BSJ2-OR/BKS59CNBK-GR/WHBL/BKGR/BKJ202H5ALARMTCONSEC BM RET OSEC BM E/R FC OSEC BOOM RET RECOVERY SIGNALSEC BOOM EXT/RET FC RECOVERY SIGNAL SEC BOOM EXT/RET FC RECOVERY SIGNALSEC BOOM RET RECOVERY SIGNALALL LIMIT SWITCHES SHOWN IN "STOWED" STATE2019181615171412131191087546START ASST-BK/WHENG START-BKAXLE EXT-GR/WHDRV ENBL-BL/WHAXLE RET-GRENG SPEED-BK/RDDRV SPEED-RD/WHSPARE-WHSTR MODE L-ORSTR MODE R-OR/BKGEN ON/OFF-GR/WHAUX PUMP-RDENG SPEED-BK/RDSTR MODE L-ORNOT USEDGND2-BRNOT USEDSPARE-WHSTR MODE R-OR/BKNOT USEDDRV SPEED-RD/WHAXLE EXT-GR/WHGND1-BRAXLE RET-GRNOT USEDDRV ENBL-BL/WHENG START-BKSTART ASST-BK/WHJ24 10PINNCNC2122RED12 11C64LS-OR/BK74 6J2012BLUREDPURGRNNC2122NO14 132122NCNC22 211314NOBKRDYLWHGRBLP109ANG-GR/WHSNSRGND-BRLOWER LSHARNESSBOOMCABLE12J1425C64LS-OR/BKS42BRT-ORP57PBD-RD/WHP63LS-OR/RDGRORWHRDC71PBE-BL/BKC64LS-OR/BK WH/BKBKJ155/6B-2J155/6B-1P20BAT-ORGND-OR/WHP23PCON-BK12GND-OR/WHP20BAT-ORJ155/6CTO WORKLIGHT OPTIONTO WORKLIGHT OPTIONJ222AJ152ACR41FLASHING BEACONRELAYJ173-1P117FB-RDBKBRBK/WHBLBLBK/WHBRBKBLBK/WHBRBKRD/WHBK/WHRDBKBK/WHBKBLBRBRBLBKBK/WH12SJ2-OR/BK3412 3 45 6 J208BKJ20810WHRDGRORBLOR/BKRD/BK8WH/BK7GR/BK9111S59CNBK-GR/WHP63LS-OR/RDBK/WH12 2RD/BKJ20BJ208J222BCLOSEDOPENOPENZY OPEN OPEN CLOSEDX OPEN OPEN CLOSEDW OPEN CLOSED CLOSEDV OPEN CLOSED CLOSEDU OPEN CLOSED CLOSEDCONTACT RUN SERVICE RECOVERYKEYSWITCH POSITIONRECOVERY KEYSWITCH TRUTH-TABLEGROUND/PLATFORM KEYSWITCH TRUTH-TABLEKEYSWITCH POSITIONPLATFORMGROUNDOFFCONTACTOPENCLOSEDCLOSEDAOPENCLOSEDCLOSEDBCLOSEDCLOSEDOPENCCLOSEDCLOSEDOPENDCLOSEDCLOSEDOPENEJ147B-1J147B-1GNDDCON-BRGND-BRGNDPCON-BRGNDDCON-BRJ11465432112GND-OR/WHP20BAT-ORJ155/6AY57-LR STEER RIGHT (J93)Y2-BRAKE RELEASE (J106)Y27-TWO SPEED MOTOR STROKE (J87)BLRDBAY55-RR STEER RIGHT (J91)Y56-RR STEER LEFT (J92)C BKY60-RF STEER LEFT (J96)Y61-LF STEER RIGHT (J97)Y62-LF STEER LEFT (J98)Y59-RF STEER RIGHT (J95)Y58-LR STEER LEFT (J94)V37LFS-BL/BKV36LFS-BLV37RFS-BL/BKP109ANG-GR/WHV32BRK-WH/RDV36RFS-BLV37LRS-BL/BKV36LRS-BLP110RT-BKC111LFS-ORC111RFS-ORC111LRS-ORC111RRS-ORV37RRS-BL/BKV36RRS-BLVLVRET2-BRVLVRET1-BRV29MS-RD/WHSPARE OMSPARE OMMOTOR SPEEDVALVE_RETURN_1LR STEER LEFTLR STEER RIGHTVALVE_RETURN_2LF STEER SNSRBRAKERR STEER RIGHTRR STEER LEFTRR STEER SNSRLR STEER SNSRRF STEER SNSRLF STEER RIGHTRF STEER LEFTSTEER SNSR PWR (5.0 VDC)STEER SNSR GNDLF STEER LEFTRF STEER RIGHTD82CAN(+)-YLD81CAN(-)-GRC61AXRT-GRS56PRV-RDP53LS-WH/BKP21DCON-WHGNDDCON-BRDCON GNDAXLE NOT RET RTNAXLE NOT RET GNDP_12P_7RP_6R1DCON PWRRS232 GNDCAN HIGHCAN LOWAXLE NOT EXT RTN!BOOTRS232 TxDRS232 RxDCAN SHIELDAXLE NOT EXT PWRAXLE RETRACT ENABLEJ32 23 PIN WHITEDRIVE CHASSISHARNESSJ31 23 PIN BLACKDRIVE CHASSISHARNESSBATECU GNDSYS BAT GNDSYS BAT PWRCB20AU32OIL/WATER TEMPTT_TILT_SNSR_GNDOIL PRESSUREALTERNATOR RPMVALVE_RETURN_2TT_TILT_SNSR_PWRTT_TILT_X_AXISTT_TILT_Y_AXISAC GENERATOR VALVESTARTER RELAYSERVICE HORNVALVE_RETURN_1START AID RLYFUEL/IGNITIONTHROTTLEREV PWMFWD PWMEDC FWDEDC REVTO uPPY77 TT ROT CW/CCW F.C. (J69)Y76 PRI BM EXT/RET F.C. (J61)Y45A PRI BM UP/DWN F.C. #2 (J58A)P PY80 PRI RET VLV (J63)Y22 PRI UP VLV (J59)Y79 PRI EXT VLV (J62)Y21 PRI DWN VLV (J60)Y53 TT ROT CCW VLV (J71)Y52 TT ROT CW VLV (J70)PLAT LVL UPV06TRF-WH/RDVLVRET4-BRV03PUD2-GR/WHV09PER-BK/RDVALVE_RETURN_4PRI BM E/R FC VLVPRI BM U/D FC VLV #2TT ROT FC VLVV07PBE-BKV02PBD-RD/BKV01PBU-RDV08PBR-BK/WHVALVE_RETURN_5SPARE OMDRIVE LIGHT RELAYPRI DOWN VLVPRI UP VLVPRI EXTEND VLVPRI RETRACT VLVSPARE OMSPARE OMSPARE OMMULTI FUNCT VLVHYD_FILTER1 DIHYD_FILTER2 DIBOOM REVERSE LOAD DIBOOM OVERLOAD DITO PLDTO PLDTO PLDTO PLDTO PLDJ10SCRL FWD/ENTER151413STARTSTRT ASSTSCROLL R10111298+ BUTTON- BUTTONENG SPEEDNOT USED37654BOOM UPAUXILIARYJIB ROT CW21J9P_3014151312BOOM EXTBOOM RETBOOM DOWNJIB ROT CCWRABBIT1110987TURTLETT ROTATE CCWPLAT ROT CCWJIB UPPRESS COMP ENABLE VLV #1VLVRET7-BRV04TRL-WHV05TRR-WH/BKVLVRET6-BRC27AUX-RDPRESS COMP ENABLE VLV #2VALVE_RETURN_6AUX RELAYVALVE_RETURN_7ROTATE CW VLVROTATE CCW VLVTO PLD46532JIB DOWNPLAT LVL DOWNPLAT ROT CWTT ROTATE CW174HC0874HC0874HC0874HC0814 12138109654312P_1P_7P_7P_7RP_7RP_22R45~SLP MODE(~SM)AUX HYD (AH)(~SM)+(AH)OUT PWR ENABLE (OE)(OE)((~SM)+(AH))(OE)(~SM)+(AH)P_22P_7P_6R1P_6R2FUNC ENABLE (FE)(TM)(FE)PRI BM U/D FC VLV #1Vbb OUTINISBTS650Vbb OUTINISBTS650Vbb OUTINISBTS650GNDVbb BTS621IN1IN2ST OUT 2OUT 1ST OUT 2GNDVbbIN2IN1 BTS621OUT 171474HC0812V5VGNDTO HORNBUTTON(P15)+(ECU POWER)(P15)+(ECU POWER)1074HC08BTS621OUT 2OUT 1VbbIN1IN2STGND8 9((~SM)+(AH))(BM STOWED)((~SM)+(AH))(P_22)(~SM)+(AH)V60AXEX-GR/WHV61AXRT-GRY99-AXLE EXTEND (J99)Y100-AXLE RETRACT (J100)13NO1414NO13244 WHBKBRRD23P_10BLYLGR5 56 6 P_6R188 C60AXEX88J37-DRIVE CHASSIS HARNJ38-DRIVE CHASSIS HARN RDORBR224 43 31 1 DCON PWR88 P_9A+P_1088 P_128888WHBK2211CCDCON GND88P_7R8888J36-DRIVE CHASSIS HARN YLB B GRA A CAN HIGHCAN LOW8888LSRA1ESREAR AXLE SAFETYSWJ138LSFA1ESFRONT AXLESAFETY SWJ137P61LSA-GRP53LS-WH/BKP21DCON-WHGNDDCON-BRS56PRV-RDD82CAN(+)-YLD81CAN(-)-GRFRONT AXLE POSITION SENSORREAR AXLE POSITION SENSORAXLE RETRACTAXLE EXTENDP_12P_7RP_6R1LPVALVE_RETURN_3J14 WHITE 35 PINFUNCTION HARNESSSPARE PMNOT USEDNOT USEDNOT USEDNOT USEDNOT USEDSPARE AI (BIASED TO 2.5V)NOT USEDNOT USEDNOT USEDAC GENERATOR BYPASS VALVE((~SM)+(AH))(P_7)C60AXEX-GR/WHC61AXRT-GRC60AXEX-GR/WHTOuPC60RAP-GR/WHC60FAP-GR/WHC155PCE1-OR/RDV150BV-GR/BKV150BV-GR/BK Y92 AC GENERATOR BYPASS VLV (J217)J215LOWER LSHARNESSENGINEHARNESSPOWER HARNJ16 BLACK 4 PIN J13 WHITE 23 PIN(BM STOWED)(~SM)+(AH)21P_38 PWR TO PROPELP_39 PWR TO TT ROT FCJ1-OR/BKRSRA1OREAR AXLE SENSOR(S16)J161C60AXEX-GR/WHJ2-GR/BKP57PBD-RD/WHNOT USEDNOT USED12121 12 211221 1 12 2 21212121212121212121 121 1222BOOM UP/DWN FC RECOVERY SIGNALBOOM DWN RECOVERY SIGNALBOOM EXT/RET FC RECOVERY SIGNALAUXILIARY HYD RECOVERY SIGNALMULTI FUNCTION VLV RECOVERY SIGNALBOOM RET RECOVERY SIGNALP_30TO HORN BUTTONPWR TO TCON ESTOPP_22P_9BOUT PWR ENABLEB3BAT/14-RDC60RAP-GR/WHC60FAP-GR/WHV61AXRT-GRV60AXEX-GR/WHV29MS-RD/WHVLVRET1-BRV32BRK-WH/RDC111RRS-ORC111LRS-ORC111RFS-ORC111LFS-ORVLVRET2-BRV37LFS-BL/BKV36LFS-BLV37RFS-BL/BKV37LRS-BL/BKV36RFS-BLV36LRS-BLV37RRS-BL/BKV36RRS-BLP109ANG-GR/WHP110RT-BKP_9AP_6R1P_1182 OHM PULL UP100 OHM PULL UP5V5 VOLTTOuPTOuPTOuPTOuPTOuPTOuPTOuPTOuPTOuPTOuPTOuPTOuPTOuPTOuPTOuPTOuPTOuP TOuPTOuP TOuPTOuPTOuPTOuPTOuPTOuPTOuPP61LSA-GRP_39GND-BRV192JRL-WHV193JRR-WH/BKC214JRL-RD/WHC214JRL-RD/WHVLVRET2-BRP109JBS-GR/WHV146JBU-BLV147JBD-BL/BKP110JBS-BKC148JBS-BL/WHJ162VLVRET2-BRP109JBS-GR/WHV146JBU-BLV147JBD-BL/BKP110JBS-BKC148JBS-BL/WHP_22P_7RPROX GNDFOOTSW (FS1)LIMIT SWITCH PWRC88PJTS-RD/WHPLAT ROT CWVALVE_RETURN_1PLAT ROT CCWJIB UPJIB DOWNPLAT LEVEL UPPLAT LEVEL DOWNSAFE PL/JB TILT OUTPROX KILL INC84TAY-GR/BKP85PTS-GRP85RET-BRP87PTS-RDP89RET-BRPL TILT SNSR INFOOT SW RTNPL TILT SNSR PWRPL TILT SNSR GNDSAFE PL/JB TILT PWRSAFE PL/JB TILT GNDU20J1692136457810911131214171516181920GND12-BRALARM(+)-RD/BKJ26PLAT LVL UP-ORPLAT LVL DN-OR/BKGND6-BRJSGND4-BRJ1271C164PLS-RD/WHC165TRS-WH/RDP162JPW4-OR42356LEVELPLATFORMC156JUD-GR/WHP162JPW3-ORJSGND3-BRJSGND2-BRP162JPW2-ORJ218JSGND1-BRC159STC-BL/WHC160JPL-WH/RDP162JPW1-ORC158STC-BL/RDJ25ESTOP RET-BKESTOP PWR-RDPCONE-STOPS6PLATFORMTILTSENSORASSEMBLY+-5+-+-21 3 4 6ON CIRCUIT BOARDDB9 CONNECTORJ8421JIB ROTATED CCWP_6 P_6P_7RP_774HC08SLP_MODE 12354 6P_22ESTOP PWR-RD/BKALARM(+)-RD/BKGND12-BRESTOP RET-BKPLAT LVL DN-OR/BKPLAT LVL UP-ORGND6-BR15432910141213117681615JSGND1-BRP162JPW1-ORJSGND4-BRP162JPW4-ORC165TRS-WH/RDC164PLS-RD/WHC163PES-BL/WHC158STC-BL/RDC159STC-BL/WHC160JPL-WH/RDP162JPW3-ORJSGND3-BRP162JPW2-ORJSGND2-BR74HC08LOAD SNSR PWRLOAD SNSR GNDLOAD SNSR INC56FTS-RD C56FTS-RDOVERLOADLIMIT SWLSP1LSNONCRDORGR/YLORBKPRIMARY BOOMUP/DOWNAND TURNTABLEROTATEJOYSTICK (JC7)PRIMARY BOOMEXTEND/RETRACTJOYSTICK (JC2)DRIVE & STEERINGJOYSTICK (JC3)SPARE OMJIB BELLCRANK LOOPJ22 35 PINWHITEPCONMANIFOLDHARNESSC163PES-BL/WHC213JRS-RD/BKC64LS-OR/BK C64LS-OR/BKJIB ROTATEGNDSPARE AIJIB UP/DOWNGNDGNDPLAT LVL UPPLAT LVL DOWNGNDOUT PWR ENBL!BOOTGNDGNDALARMPWR-PCON ESTOPC156JUD-GR/WHJIB ROTATE CWSPARE OMPLAT LEVEL LOOPJIB ROTATE CCWJIB BELLCRANK LEVEL UPJIB BELLCRANK LEVEL DOWNJIB TILT SNSR PWRJIB TILT SNSR GNDJIB TILT SNSR INJIB ROTATED CWVALVE_RETURN_2NOT USED654321123456654321GND3-BRGND4-BRGND2-BRGND1-BRJ29GND1-BRGND2-BRGND4-BRGND3-BRBKWHJ55S132LDS-BL/WHJ157-1BKWHVLVRET1-BRV43JU-GRV14PLU-ORV44JD-GR/BKV15PLD-OR/BKV17PRL-GRV18PRR-GR/BK Y71 PLAT ROTATE CCW (J77)Y70 PLAT ROTATE CW (J76)Y20 PLAT LEVEL UP (J80)Y19 PLAT LEVEL DOWN (J81)01GND-BRCB715ABKBKBKBKP34SA-BK/WHC21IGN-WHCR28ENG FUELRELAY 8687a 87 8530B1BAT-RDTWO 6 VOLTBATTERIESSEPARATE4 GA WIRESUPPLIEDBY DEUTZSEPARATE4 GA WIREPOWERHARNINTEGRALW/BAT CBLENGHARNINTEGRALW/BAT CBLB1BAT-RDB1BAT-RDB2BAT-RDB1BAT-RD B1BAT-RDS137PLL-RD/WHS139TRF-WH/RDB1ENG-RDB3BAT/14-RDB3BAT/14-RDS139TRF-WH/RDENGINE BLOCKC33STR-BKPR1B1ENG-RDC26TSR-WH/RDC25PSR-WH/BKC25PSR-WH/BKC26TSR-WH/RDB1ENG-RDB1ENG-RDB1BAT-RD C21IGN-WHB3BAT/14-RDP34SA-BK/WHWH-PULL INP34SA-BK/WHC34SA-BK/WHP35RPM-BK/RDB1ENG-RDFUSESF7 OIL COOLERF19 DRIVE LIGHTS(OPTION)F20 HI/LO SPEEDSOLENOIDF22 GLOW PLUGF23 ENG/START/ALTR21IGN-WHCR17OILCOOLERRELAY86 3087a8785RD-HOLDTIME DELAYMOM N.O.BAT+ BCR5HORNRELAY30 86858787aAAUX+GND-C3085 87RD-HOLDCR15GLOWPLUGRELAYOTS1N.O.1 2 302GND-BRJ57C116HYD-ORC31EDC(-)-WH/BKC30EDC(+)-WH01GND-BRR46HRN-WHC41RPM-OR/BKBK-GNDWH-PULL IN86C107AF-RD30 8685CR1STARTERRELAY 87R33STR-BKTROMBETTAC35RPM-BK/RDOIL TEMP SENDEROIL PRESSURE06GND-BR FUEL SOLENOIDPULL INHOLDDCA BJ120J144-1PR1C27AUX-RDTEMPSWDUALCOILEDCHORNRELAYBAT GND-BR H203GND-BR03GND-BR-+STARTER05GND-BRB1B2STARTERSTART/CONTROL SYSBATTERYAUX HYDBATTERYALTERNATORHI/LO SPEEDSOLENOIDAUX HYDPUMPSTARTERRELAYSERVICEHORNGLOW PLUGSIN CYLINDER HEADSGLOW PLUGRELAYCOOLERRELAYFAN HYDRAULICOIL COOLER FANALTERNATORREGULATORBAT.+IND.STA.BAT.-EXCT.BKRDWHR34SA-BK/WH01GND-BRDEUTZ TD2011L04i ENGINE SHOWNSEE SCHEMATIC PAGES FOROTHER ENGINE SCHEMATICSGND-BRB1BAT-RDGND-BRC41RPM-OR/BKC31EDC(-)-WH/BKC25PSR-WH/BKC26TSR-WH/RDC35RPM-BK/RDC30EDC(+)-WHC33STR-BKC34SA-BK/WHC46HRN-WHC21IGN-WHS137PLL-RD/WHS137PLL-RD/WHS139TRF-WH/RD30AF23C21IGN-WHR21IGN-WHC213JRS-RD/BKNOT USEDNOT USEDU95J144-2J144-3J144-5J144-7J144-8D22V192JRL-WHV193JRR-WH/BKJOYSTICK_GND_2JOYSTICK_GND_3JOYSTICK_PWR_3JOYSTICK_PWR_2STEER - DUAL AXISPROPELSTEER - ROCKERPRIMARY UP/DOWNTT ROTATEPRIMARY EXT/RETJOYSTICK_PWR_1JOYSTICK_PWR_4JOYSTICK_GND_1JOYSTICK_GND_4TS9PCONALARMSPARE AIV03PUD1-RD/WH21PY45 PRI BM UP/DWN F.C. #1 (J58)P_6R1BKRDBLBKRDBLBKRDBLP63LS-OR/RDP57PBD-RD/WHP63LS-OR/RDP57PBD-RD/WHNO NO2324P61LSA-GRJ2-GR/BKJ1-OR/BKP63LS-OR/RD3 2 1 1234J151 2 3 4RDBRBKWHA B C A B C A B CPPPPPPPPREDNONC21221314CCW (RIGHT)JIB ROTATEDLSJ3ROJ206Y73 JIB DOWN (J79)Y72 JIB UP(J78)Y86 JIB BELLCRANK DOWN (J136)Y85 JIB BELLCRANK UP (J135)J205LSJ2RSJIB ROTATEDCCW SAFETY14 1322 21NCNOY90 JIB ROTATE CCW (J203)Y89 JIB ROTATE CW (J202)SERVICEHORNAUXILIARYPUMPTS1TS17ON/OFFGENERATOR21212121212121212121H8C155PCE2-OR/BLVLVRET6-BRJIB UP/DOWN ANDJIB ROTATEJOYSTICK (JC8)SPARE DISPARE DITS7PLAT ROT CW-GRPLAT ROT CCW-GR/BKGND5-BRROTATEPLATFORMPLAT ROT CCW-GR/BKPLAT ROT CW-GRGND5-BRPLAT ROT CCWPLAT ROT CWGNDSEC BOOM RET RECOVERY SIGNALSEC BOOM EXT/RET FC RECOVERY SIGNALTO PLDTO PLD312AUX PUMP-RDGEN ON/OFF-GR/WHHORN PWR-RDHORN RTN-GRHORN RET-GRHORN PWR-RDC215JRR-WH/RD C215JRR-WH/RDPOWERHARN20AF2060AF2220AF76431 2-+-+5-+S21JIBBELLCRANKTILT SENSORASSEMBLYRSLF1SOLF STEERSNSR (S14)J110RSRF1SORF STEERSNSR (S13)J109RSLR1SOLR STEERSNSR (S12)J108RSRR1SORR STEER SNSR(S11)J107SEC BOOM RET RECOVERY SIGNALSEC BOOM EXT/RET FC RECOVERY SIGNALP_7RP_22RP_30BOOM UP/DWN FC RECOVERY SIGNALBOOM EXT/RET FC RECOVERY SIGNALMULTI FUNCTION VLV RECOVERY SIGNALBOOM RET RECOVERY SIGNALAUXILIARY HYD RECOVERY SIGNALBOOM DWN RECOVERY SIGNALP_10R116HYD-ORJ172-2J171-1 J172-1J171-2GNDAUX MAIN01GND-BR01GND-BR01GND-BRBKBRBK/WHBLBLBK/WHBRBKGRN GRNBLU2 1 4 3 2 1CR77AFUNCTIONENABLE#21221Y74A FUNCTION ENABLE VALVE #2 (J166A)Y74 FUNCTION ENABLE VALVE #1 (J166)30858787a86R21IGN-WHENGINEHARNESSFUNCTIONHARNESS1J1532 3 4VLVRET6-BRC155PCE1-OR/RDC155PCE2-OR/BKC155PCE2-OR/BKC155PCE1-OR/RDVLVRET6-BRR155PCE2-OR/BKR155PCE1-OR/RD8687a 87 8530V150BV-GR/BKCR77BFUNCTIONENABLE#1VLVRET3-BR21V45HG-GR/WH Y91 AC GENERATOR VLV (J216)V45HG-GR/WHVLVRET3-BRV45HG-GR/WHVLVRET8-BRC88PTS-RD/BKP89RET-BRC88PJTS-RD/WHS-500-A6POWER FETPLAT TILT SNSR10 DEGPOWER FET0-20 DEG Y AXISSAFETY CUTOUT10 DEG10 DEGSAFETY CUTOUT0-20 DEG Y AXISPOWER FET10 DEGPLAT TILT SNSRPOWER FET+--+ AUX.PUMPP2 BN5AUX.PUMPV246ARE-OR/BKV246ARE-OR/BK12Y80-AXLE RETRACT ENABLE (J239)V238JLV-WH/RD Y101 PLAT LEVEL LOOP VLV (J236)P2121Y102 JIB BELLCRANK LOOP VLV (J235)V238JLV-WH/RDA B C D E F G H I J K L M N O P Q R S T U V W X Y Z12345678910111213141516TCON MEMBRANE PANEL (MS2)

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