Terex SX15015H-101 Service And Repair Manual

Also see for Genie SX-150: Maintenance manual Maintenance manual Maintenance manual Operator's manual supplement Service and repair manual

December 2019 Service and Repair ManualBoom ComponentsPart No. 1268496GT SX™-150 47Pivot end upper wear pads10 Loosen the wear pad mounting fasteners.11 Add shims by hand until snug.Note: Do not use force when adding the shims.12 Remove one shim from each upper wear padonly.Note:The wear pad clearance should be 0.060 in /1.52 mm.13 Tighten the mounting fasteners.14 Replace the covers.15 Extend and retract the boom through an entirecycle. Check for tight spots that may causebinding of the boom.Primary boom wear padspecificationsMinimumPlatform endBottom and side wear pads 0.63 in16 mmTop wear pads(#1 to #2; #2 to #3)0.35 in9 mmTop wear pads(#3 to #4)0.47 in12 mmPivot endTop wear pads 0.63 in16 mmSide wear pads 0.47 in12 mmGrease SpecificationLube a Boom greaseGenie part number 110147How to R emove the Primary BoomHow to Remove the PrimaryBoomBodily injury hazard. Thisprocedure requires specific repairskills, lifting equipment and asuitable workshop. Attemptingthis procedure without these skillsand tools could result in death orserious injury and significantcomponent damage. Dealerservice is strongly recommended.Note: When removing a hose assembly or fitting,the O-ring (if equipped) on the fitting and/or hoseend must be replaced. All connections must betorqued to specification during installation. Refer toSpecifications, Hydraulic Hose and Fitting TorqueSpecifications.Note: Perform this procedure with the boom in thestowed position.Note: Most repair procedures to the boomassembly components can be performed with theboom attached.Note: The boom assembly may be removed withthe cable track attached.1 Attach an overhead 10 ton / 9071 kg crane tothe platform end of the boom for support. Donot lift the boom.2 Place a block under the rod end of the primaryboom lift cylinder.3 Attach a lifting strap from an overhead craneto the rod end of the primary boom lift cylinder.