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Xerox Paser 7400 Service Manual

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Contents
  1. phaser 7400
  2. service terms
  3. symbols marked on the product
  4. power source
  5. general guidelines
  6. servicing electrical components
  7. regulatory specifications
  8. european union
  9. manual organization
  10. Table Of Contents
  11. Table Of Contents
  12. Table Of Contents
  13. Table Of Contents
  14. Table Of Contents
  15. Table Of Contents
  16. Table Of Contents
  17. Table Of Contents
  18. Printer Introduction and Overview
  19. Printer Configurations
  20. Parts of the Finisher and Paper Trays
  21. Printer Options
  22. Duplex Unit
  23. Sheet Feeder
  24. Physical Dimensions and Clearances
  25. general information
  26. Finisher Environmental Specifications
  27. Options Operational Overview
  28. Finisher Overview
  29. Punch Unit
  30. theory of operation
  31. Staple Unit
  32. Saddle Unit
  33. Inverter Unit
  34. Finishing Process Summary
  35. Inverting
  36. Folding
  37. Stacking
  38. Stapling
  39. Delivery
  40. Sensors
  41. Finisher Paper Path Sensors
  42. Inverter Sensors
  43. Duplex Sensors
  44. Optional Tray Sensors
  45. Motors, Rollers, Solenoids, and Clutches
  46. Inverter Solenoids and Motors
  47. Duplex Solenoids, Rollers, and Motors
  48. Optional Tray Motors, Rollers, and Clutches
  49. Detecting Jams
  50. Finisher/Punch Power Supply
  51. Finisher Power Supply Protection
  52. troubleshooting
  53. Introduction
  54. Servicing Instructions
  55. Jam Locator
  56. Jam Detection Chart
  57. Error Message Summary
  58. Using the Troubleshooting Procedures
  59. Measurement Techniques
  60. Troubleshooting the Finisher
  61. general troubleshooting
  62. jam at door d open door d to clear
  63. Jam in Duplex Unit
  64. Jam at Duplex Entrance
  65. Jam at Finisher Punch Unit
  66. Jam at Finisher Door H
  67. Jam at Finisher Upper Output Tray
  68. Jam at Finisher Saddle Stapler
  69. Jam at Finisher Stapler
  70. Jam at Finisher Door G
  71. Jam Inside Finisher
  72. Jam at Finisher Entrance
  73. Finisher Output Tray Jammed
  74. Close Right Door C for Tray [3][4][5][6]
  75. Close Left Door D
  76. Close Finisher Door F
  77. Close Finisher Door H
  78. Close Finisher Door J
  79. Clear Tray [2][3][4][5][6] Riser Plate
  80. Out of Paper Load Tray [2][3][4][5][6] with [size][type]
  81. Finisher Lower Output Tray is Full, Unload Paper
  82. Finisher Upper Output Tray is Full, Unload Paper
  83. Wrong Paper Size; Load Tray [3][4][5][6] with [size][type]
  84. Wrong Paper Type Load Tray [3][4][5][6] with [size][type]
  85. Paper Not Available Load Tray [3][4][5][6] with [size][type]
  86. Duplex Interface Failure
  87. Tray [3][4][5][6] Interface Failure
  88. Inverter Unit Interface Failure
  89. Unsupported Duplex Unit ROM
  90. Unsupported Tray [3][4][5][6] ROM
  91. Unsupported Inverter Unit ROM
  92. Unsupported Finisher Unit ROM
  93. Finisher Fold Position Sensor Failure
  94. Finisher Paddle Failure
  95. Finisher Stapler Swing Motor Failure
  96. Finisher Stack Handling Motor Failure
  97. Finisher Staple Motor Failure
  98. Finisher Jog Motor Failure
  99. Finisher Lift Motor Failure
  100. Finisher Exit Failure
  101. Finisher Punch Backup RAM Failure
  102. Finisher Punch Communications Failure
  103. Finisher Punch Unit Transfer Motor Failure
  104. Finisher Punch Motor Failure
  105. Finisher Backup RAM Failure
  106. Finisher Punch Dust Sensor Failure
  107. Finisher Punch Unit Counter at End of Life
  108. Finisher Staple Unit Counter at End of Life
  109. Finisher Interface Error
  110. Inverter Power Supply Failure
  111. Tray [3][4][5][6] Firmware Error
  112. Duplex Unit Firmware Error
  113. Finisher Inverter Firmware Error
  114. Tray [3][4][5][6] Flash Memory Failure
  115. Duplex Unit Flash Memory Failure
  116. Finisher Inverter Flash Memory Failure
  117. Tray [3][4][5][6] Lift Motor Failure
  118. Duplex Unit Fan Failure
  119. V Not Available to the Duplex Unit
  120. V Not Available to Tray [3][4][5][6]
  121. Duplex Unit Clock Frequency Error
  122. Finisher Inverter Clock Frequency Error
  123. Tray [3][4][5][6] Feeder Board Clock Frequency Error
  124. No Paper in Tray [2][3][4][5][6]
  125. Staple Cartridge Is Empty
  126. Punch Waste Box is Full or Missing
  127. Finisher Away From Base
  128. Finisher Away From Printer
  129. Punch Unit Adjustments
  130. adjustments and calibrations
  131. Adjusting Sensor Output After Sensor Replacement
  132. Adjusting Sensor Output After EE-PROM Replacement
  133. Stapler Unit Adjustments
  134. Adjusting the Stapler Phase
  135. Saddle Unit Adjustments
  136. Adjusting the Phase of the Saddle Unit Gear
  137. service parts
  138. Overview
  139. Notations in the disassembly text
  140. Standard Orientation
  141. Finisher Disassembly
  142. Undocking Inverter from Printer
  143. Trays and Covers
  144. Front Door (Door J)
  145. Right Side Door (Door G)
  146. Rear Cover
  147. Upper Cover (Door H)
  148. Processing Tray Upper Cover
  149. Inverter Front Covers
  150. Inverter Rear Covers
  151. Inverter Left Side Door (Door F)
  152. Inverter Right Side Door (Door I)
  153. Inverter Top Cover
  154. Units
  155. Staple/Fold Drive Unit
  156. Assemblies
  157. Processing Tray Assembly
  158. Paddle Assembly
  159. Finisher Controller Board
  160. Home Position Board
  161. Punch Control Board
  162. Photo Sensor Board
  163. Punch LED Board
  164. Waste Full LED Board
  165. Inverter Controller Board
  166. Inverter Power Supply Board
  167. Punch Motor
  168. Finisher Punch Transfer Motor
  169. Lift Motor
  170. Staple/Fold Motor
  171. Slide Motor
  172. Feed Motor
  173. Paddle Motor
  174. Delivery Motor
  175. Alignment (Front and Rear) Motors
  176. Binding Clutch
  177. Inverter Upper Roller Motor
  178. Inverter Lower Roller Motor
  179. Inverter Feeder Clutch
  180. Inverter Upper Roller Solenoid
  181. Inverter Lower Roller Solenoid
  182. Finisher Sensors and Switches
  183. Joint Switch
  184. Front Door Switch and Sensor
  185. Inlet Sensor
  186. Tray Paper Sensor
  187. Paper Surface Sensor
  188. Upper Cover Sensor
  189. Shift Limit Sensors
  190. Lift Motor Clock Sensor
  191. Stack Full Sensor
  192. Processing Tray Sensor
  193. Aligning Plate Home Position Sensors
  194. Stack Feed Roller Home Position Sensor
  195. Waste Full Sensor
  196. Swing Guide Home Position Sensor
  197. Delivery Belt Home Position Sensor
  198. Paddle Home Position Sensor
  199. Stapler Safety Interlock Switch
  200. Staple/Fold Clock Sensor
  201. Folding Home Position Sensor
  202. Folding Position Sensor
  203. Bind Tray Sensor
  204. Inverter Sensors and Switches
  205. Inverter Docking Sensor
  206. Inverter Door (Door F) Open Interlock Switch
  207. Inverter Upper Paper-Present Sensor
  208. Inverter Lower Paper-Present Sensor
  209. Inverter Paper-in Sensor
  210. Guides and Rollers
  211. Feed Roller
  212. Upper Stack Delivery Roller
  213. Paddle
  214. Lower Stack Delivery Roller Belt
  215. Duplex Unit Disassembly
  216. Bottom Cover Plate
  217. Side Rails
  218. Paper Guides
  219. Duplex Motor Assembly
  220. Diverter Solenoid
  221. Duplex Unit Sensors and Switches
  222. Duplex Fan
  223. Interconnect Connector
  224. Paper Tray Disassembly
  225. Tray Covers and Tray Door (Door C)
  226. Tray Feeder
  227. Registration Motor
  228. Registration Clutch
  229. Door C Detect Sensor
  230. No Paper Sensor
  231. Registration Sensor #2
  232. Feed-Out Sensor #2
  233. Feeder Board
  234. Tray Feed Rollers
  235. parts list
  236. Using the Parts List
  237. Finisher Parts
  238. Finisher Unit Assembly Diagram
  239. Parts List 1.1 Finisher Unit Assembly Parts List
  240. Finisher External Parts Diagram
  241. Parts List 1.2 Finisher External Parts List
  242. Finisher Internal Parts Diagram (1 of 2)
  243. Finisher Internal Parts Diagram (2 of 2)
  244. Parts List 1.3 Finisher Internal Parts List
  245. Stack (Lift) Motor Drive Assembly Parts Diagram
  246. Parts List 1.4 Stack (Lift) Motor Drive Assembly Parts List
  247. Staple/Fold) Drive Assembly Parts Diagram
  248. Parts List 1.5 (Staple/Fold) Drive Assembly Parts List
  249. Bundle Support Cover Assembly Parts Diagram
  250. Parts List 1.6 Bundle Support Cover Parts List
  251. Dispose Assembly (Processing Tray) Parts Diagram
  252. Parts List 1.7 Dispose Assembly (Processing Tray) Parts List
  253. Paper Feeder (Paddle) Assembly Parts Diagram
  254. Parts List 1.8 Paper Feeder (Paddle) Assembly Parts List
  255. Puncher Assembly Parts Diagram
  256. Parts List 1.9 Puncher Assembly Parts List
  257. Punch Total Assembly Diagram
  258. Parts List 1.10 Punch Total Assembly Parts List
  259. Staple Unit Diagram (1 of 2)
  260. Staple Unit Diagram (2 of 2)
  261. Parts List 1.11 Staple Unit Parts List
  262. Fold Unit Diagram (1 of 3)
  263. Fold Unit Diagram (2 of 3)
  264. Fold Unit Diagram (3 of 3)
  265. Parts List 1.12 Fold Unit Parts List
  266. Inverter Parts Diagram (1 of 3)
  267. Inverter Parts Diagram (2 of 3)
  268. Inverter Parts Diagram (3 of 3)
  269. Parts List 1.13 Inverter Parts List
  270. Duplex Unit Parts
  271. Parts List 1.14 Duplex Unit Parts List
  272. Optional Paper Tray Parts
  273. Optional Tray Parts Diagram (1 of 2)
  274. Optional Tray Parts Diagram (2 of 2)
  275. Parts List 1.15 Optional Tray Parts List
  276. wiring diagrams
  277. Plug/Jack Locator Diagrams
  278. Finisher Wiring Diagrams
  279. Finisher Controller to Printer Wiring
  280. Finisher Controller to Sensors (1 of 3)
  281. Finisher Controller to Sensors (2 of 3)
  282. Finisher Controller to Sensors (3 of 3)
  283. Finisher Controller to Motors
  284. Finisher Controller to Switches
  285. Finisher Controller to Stapler Sensors and Motors
  286. Finisher Controller to Punch Controller
  287. Punch Controller to Sensors and Motors
  288. Inverter Sensors Wiring Diagram
  289. Inverter Motors, Solenoids, and Clutch Wiring Diagram
  290. Duplex Unit Wiring Diagrams
  291. Duplex Unit Motors and Solenoids
  292. Optional Tray Wiring Diagrams
  293. Paper Tray Motors, Clutches, and Interconnect Wiring
  294. Table Of Contents
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Paser 7400
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