Yamaha 200A Service Manual Manual pdf 115 page image
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Yamaha 200A Service Manual

Also see for 200A: Owner's manual

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Contents
  1. important information
  2. general information
  3. General information
  4. Table Of Contents
  5. Table Of Contents
  6. how to use this manual
  7. safety while working
  8. disassembly and assembly
  9. applicable models
  10. features and benefits
  11. exhaust components (factory option)
  12. piston and cylinder
  13. connecting rod
  14. reduction gear and clutch
  15. power unit mount bolt
  16. propeller selection
  17. predelivery checks
  18. checking the remote control cables
  19. checking the pilot water outlet
  20. after test run
  21. Table Of Contents
  22. genral specifications
  23. maintenance specifications
  24. tightening torques
  25. general torques
  26. Periodic checks and adjustments
  27. Table Of Contents
  28. special service tools
  29. maintenance interval chart
  30. hour meter
  31. power unit
  32. checking the thermostat
  33. checking the throttle cable operation
  34. checking the ignition timing
  35. adjusting the ignition timing
  36. adjusting the engine idle speed
  37. adjusting the carburetor pickup timing
  38. adjusting the throttle link and the throttle cable operation
  39. checking the gearshift operation
  40. lower unit
  41. Fuel system
  42. Table Of Contents
  43. hose routing
  44. fuel filter, fuel pump, fuel joint
  45. checking the fuel joint
  46. checking the fuel pump
  47. disassembling the fuel pump
  48. disassembling the carburetor
  49. assembling the carburetor
  50. Power unit
  51. Table Of Contents
  52. checking the compression pressure
  53. removing the power unit
  54. removing the flywheel magnet
  55. intake manifold
  56. removing the intake manifold
  57. removing the cylinder head
  58. removing the crankcase
  59. removing the piston, connecting rod assembly, and the crankshaft
  60. piston, connecting rod
  61. disassembling the piston, and the connecting rod assembly
  62. checking the piston
  63. checking the connecting rod
  64. installing the crankshaft
  65. installing the cylinder head
  66. mounting the exhaust cover
  67. mounting the coils
  68. Lower unit
  69. Table Of Contents
  70. Table Of Contents
  71. lower unit (regular rotation model)
  72. propeller shaft, propeller shaft housing (regular rotation model)
  73. removing the propeller shaft housing assembly
  74. assembling the propeller shaft housing assembly
  75. drive shaft and lower case (regular rotation model)
  76. checking the forward gear
  77. shimming (regular rotation model)
  78. backlash (regular rotation model)
  79. lower unit (counter rotation model)
  80. propeller shaft, propeller shaft housing (counter rotation model)
  81. removing the propeller shaft housing assembly and propeller shaft
  82. assembling the propeller shaft and propeller shaft assembly
  83. drive shaft and lower case (counter rotation model)
  84. removing the drive shaft and reverse gear
  85. checking the reverse gear
  86. shimming (counter rotation model)
  87. selecting the forward gear shims
  88. selecting the propeller shaft shims
  89. backlash (counter rotation model)
  90. Bracket unit
  91. Table Of Contents
  92. bottom cowling
  93. removing the upper case
  94. checking the upper case
  95. removing the power trim and tilt unit
  96. disassembling the ptt motor
  97. checking the ptt motor
  98. assembling the ptt motor
  99. disassembling the reservoir
  100. assembling the reservoir and gear pump unit
  101. tilt cylinder and trim cylinder
  102. disassembling the tilt cylinder and trim cylinder
  103. assembling the power trim and tilt unit
  104. bleeding the power trim and tilt unit
  105. installing the power trim and tilt unit
  106. removing the steering arm
  107. clamp brackets
  108. disassembling the clamp brackets
  109. install the upper case
  110. Electrical systems
  111. Table Of Contents
  112. Table Of Contents
  113. measuring the lower resistance
  114. electrical components
  115. port view
  116. top view
  117. rear view
  118. wiring harness
  119. ignition system
  120. checking the ignition spark gap
  121. checking the plug cap
  122. checking the ignition coil
  123. checking the charge coil
  124. checking the cdi unit
  125. starting system
  126. checking the fuse
  127. starter motor
  128. removing the starter motor pinion
  129. charging system
  130. power trim and tilt
  131. checking the power trim and tilt relay
  132. air intake system
  133. electrical system
  134. Table Of Contents
  135. Table Of Contents
  136. wiring diagram
Yamaha 200A Service Manual Manual pdf 115 page image
60H5E115Piston, Connecting rodA5-42Positive terminal nut 1:4 N • m (0.4 kgf • m, 3 ft • lb)Negative terminal bolt 2:6 N • m (0.6 kgf • m, 5 ft • lb)T R..16. Connect the battery cable.60H5097012. Connect the fuel hoses.60H5095013. Connect the shift cable, and the throttlecable.60H50960NOTE:Adjust the shift cable and the throttle cable.14. Install the flywheel magnet cover, and theintake silencer.15. Connect the remote control connector.
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This manual is suitable for:
200AL200A
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