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200A
Yamaha 200A Service Manual
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Yamaha 200A Service Manual
Also see for 200A:
Owner's manual
Table of content
Contents
important information
general information
General information
Table Of Contents
Table Of Contents
how to use this manual
safety while working
disassembly and assembly
applicable models
features and benefits
exhaust components (factory option)
piston and cylinder
connecting rod
reduction gear and clutch
power unit mount bolt
propeller selection
predelivery checks
checking the remote control cables
checking the pilot water outlet
after test run
Table Of Contents
genral specifications
maintenance specifications
tightening torques
general torques
Periodic checks and adjustments
Table Of Contents
special service tools
maintenance interval chart
hour meter
power unit
checking the thermostat
checking the throttle cable operation
checking the ignition timing
adjusting the ignition timing
adjusting the engine idle speed
adjusting the carburetor pickup timing
adjusting the throttle link and the throttle cable operation
checking the gearshift operation
lower unit
Fuel system
Table Of Contents
hose routing
fuel filter, fuel pump, fuel joint
checking the fuel joint
checking the fuel pump
disassembling the fuel pump
disassembling the carburetor
assembling the carburetor
Power unit
Table Of Contents
checking the compression pressure
removing the power unit
removing the flywheel magnet
intake manifold
removing the intake manifold
removing the cylinder head
removing the crankcase
removing the piston, connecting rod assembly, and the crankshaft
piston, connecting rod
disassembling the piston, and the connecting rod assembly
checking the piston
checking the connecting rod
installing the crankshaft
installing the cylinder head
mounting the exhaust cover
mounting the coils
Lower unit
Table Of Contents
Table Of Contents
lower unit (regular rotation model)
propeller shaft, propeller shaft housing (regular rotation model)
removing the propeller shaft housing assembly
assembling the propeller shaft housing assembly
drive shaft and lower case (regular rotation model)
checking the forward gear
shimming (regular rotation model)
backlash (regular rotation model)
lower unit (counter rotation model)
propeller shaft, propeller shaft housing (counter rotation model)
removing the propeller shaft housing assembly and propeller shaft
assembling the propeller shaft and propeller shaft assembly
drive shaft and lower case (counter rotation model)
removing the drive shaft and reverse gear
checking the reverse gear
shimming (counter rotation model)
selecting the forward gear shims
selecting the propeller shaft shims
backlash (counter rotation model)
Bracket unit
Table Of Contents
bottom cowling
removing the upper case
checking the upper case
removing the power trim and tilt unit
disassembling the ptt motor
checking the ptt motor
assembling the ptt motor
disassembling the reservoir
assembling the reservoir and gear pump unit
tilt cylinder and trim cylinder
disassembling the tilt cylinder and trim cylinder
assembling the power trim and tilt unit
bleeding the power trim and tilt unit
installing the power trim and tilt unit
removing the steering arm
clamp brackets
disassembling the clamp brackets
install the upper case
Electrical systems
Table Of Contents
Table Of Contents
measuring the lower resistance
electrical components
port view
top view
rear view
wiring harness
ignition system
checking the ignition spark gap
checking the plug cap
checking the ignition coil
checking the charge coil
checking the cdi unit
starting system
checking the fuse
starter motor
removing the starter motor pinion
charging system
power trim and tilt
checking the power trim and tilt relay
air intake system
electrical system
Table Of Contents
Table Of Contents
wiring diagram
60H5E11
2
B5
B9
B4
C3
D1
D2
B1
B9
B9
B2
B6
D1
B3
Item
Unit
B1
B2
B3
B4
B5
B6
B9
C3
D1
D2
mm (in)
mm (in)
mm (in)
mm (in)
mm (in)
mm (in)
mm (in)
mm (in)
mm (in)
mm (in)
125.4 (4.9)
254 (10.0)
163.5 (6.4)
50.8 (2.0)
180 (7.1)
367 (14.5)
18.5 (0.7)
82 (3.2)
13 (0.5)
55.5 (2.2)
Model
200AET
L200AET
Clamp bracket
Maintenance specifications
2-8
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This manual is suitable for:
200A
L200A
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