Yanmar 3YM20 manuals
3YM20
Table of contents
- Table Of Contents
- INTRODUCTION
- FOR YOUR SAFETY
- Safety Precautions
- Warning Labels
- PRODUCT EXPLANATION
- Engine Specifications
- Names of Parts
- operation side
- Major Service of Parts
- Control Equipment
- Meters
- Single Lever Remote Control Handle
- OPERATION
- Lubricating Oil
- Cooling fresh water
- Before Initial Operation
- Supply Cooling Water
- Cranking
- Check and Re-supply Lubricating Oil and Cooling Water
- How to Start the Engine
- Cautions During Operation
- Engine shut-down
- Long Term Storage
- MAINTENANCE AND INSPECTION
- List of Periodic Inspection Items
- Periodic Inspection Items
- Inspection Every 50 Hrs. (or Monthly)
- Inspection Every 100 Hrs (or six months)
- Inspection Every 1000 Hrs (or
- Annually
- EPA Requirements
- Inspection and Maintenance
- TROUBLE AND TROUBLESHOOTING
- PIPING DIAGRAMS
- WIRING DIAGRAMS
3YM20
Table of contents
- marine engines
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- INTRODUCTION
- WARRANTY-USA, THE ENVIRONMENTAL PROTECTION AGENCY (EPA) ONLY
- RECORD OF OWNERSHIP
- SAFETY
- SAFETY PRECAUTIONS
- LOCATION OF SAFETY DECALS
- PRODUCT OVERVIEW
- New Engine Break-In
- COMPONENT IDENTIFICATION
- Right Side (Viewed from Flywheel) - 3YM20
- Right Side (Viewed from Flywheel) - 3YM30(E)
- NAMEPLATES
- FUNCTION OF MAJOR COMPONENTS
- CONTROL EQUIPMENT
- Single-Handle Remote Control Head
- BEFORE YOU OPERATE
- DIESEL FUEL
- Filling the Fuel Tank
- Bleeding the Fuel System
- ENGINE OIL
- Checking the Engine Oil
- MARINE GEAR OR SAIL DRIVE OIL
- ENGINE COOLANT
- Checking and Adding Coolant
- CRANKING THE ENGINE
- ENGINE OPERATION
- STARTING THE ENGINE
- If the Engine Fails to Start
- After the Engine has Started
- REMOTE CONTROL HANDLE OPERATION
- CAUTIONS DURING OPERATION
- SHUTTING DOWN THE ENGINE
- Emergency Shutdown
- CHECKING THE ENGINE AFTER OPERATION
- PERIODIC MAINTENANCE
- PRECAUTIONS
- Tightening Fasteners
- EPA MAINTENANCE REQUIREMENTS
- Installing Sample Port
- PERIODIC MAINTENANCE SCHEDULE
- Inspection and Maintenance of EPA Emission-Related Parts
- PERIODIC MAINTENANCE PROCEDURES
- After Initial 50 Hours of Operation
- Every 50 Hours of Operation
- Every 100 Hours of Operation
- Every 250 Hours of Operation
- Every 1000 Hours of Operation
- TROUBLESHOOTING
- TROUBLESHOOTING INFORMATION
- TROUBLESHOOTING CHART
- LONG-TERM STORAGE
- DRAIN SEAWATER COOLING SYSTEM
- SPECIFICATIONS
- YM15 Engine Specifications
- YM20 Engine Specifications
- YM30E Engine Specifications
- YM30 Engine Specifications
- Marine Gear and Sail Drive Specifications
- SYSTEM DIAGRAMS
- WIRING DIAGRAMS
- YANMAR CO., LTD. LIMITED EMISSION CONTROL SYSTEM WARRANTY - USA ONLY
- EPA WARRANTY USA ONLY
- Warranty Coverage
- EMISSION SYSTEM WARRANTY
- Maintenance Log
3YM20
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Introduction
- Record of Ownership
- Safety
- Safety Precautions
- Location of Safety Decals
- Product Overview
- New Engine Break-In
- Component Identification
- Service Side - 3YM20
- Service Side - 3YM30
- Location of Nameplates
- Function of Major Components
- Control Equipment
- Single-Lever Remote Control Handle
- Before You Operate
- handling of diesel fuel
- fuel system
- Filling the Fuel Tank
- Bleeding the Fuel System
- Engine Oil
- Checking the Engine Oil
- Marine Gear or Sail Drive Oil
- Adding Marine Gear Oil
- Checking and Adding Coolant
- Cranking the Engine
- Daily Checks
- Checking Diesel Fuel, Engine Oil and Engine Coolant Levels
- Engine Operation
- Starting the Engine
- Restarting After Starting Failure
- After the Engine Has Started
- Remote Control Handle Operation
- Shutting Down the Engine
- Checking the Engine After Operation
- Periodic Maintenance
- Precautions
- Tightening Fasteners
- EPA Maintenance Requirements
- Periodic Maintenance Schedule
- Inspection and Maintenance of EPA Emission Related Parts
- Periodic Maintenance Procedures
- changing the engine oil
- Every 50 Hours of Operation
- Every 100 Hours of Operation
- Every 150 Hours of Operation
- Every 1000 Hours of Operation
- Troubleshooting
- Troubleshooting Information
- Troubleshooting Chart
- Long-Term Storage
- Draining the Cooling System
- Specifications
- YM20 Engine Specifications
- YM30 Engine Specifications
- Marine Gear and Sail Drive Specifications
- System Diagrams
- Wiring Diagrams
- Emission System Warranty
- customer assistance
- Maintenance Log
3YM20
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- safety labels
- safety precautions
- rotating parts
- General
- Specifications
- Fuel oil, lubricating oil and cooling water
- Cooling water
- Engine outline
- Piping diagrams
- Exhaust gas emission regulation
- Exhaust gas emission standard (EPA/ARB)
- Inspection and adjustment
- Periodic inspection and maintenance procedure
- inspection after initial 50 hours or one month operation
- Inspection every 50 hours or monthly
- Inspection every 100 hours or two months
- Inspection every 250 hours or one year
- Inspection every 1,000 hours or four years
- Adjusting the no-load maximum or minimum speed
- Thermostat inspection
- Adjusting operation
- Check points and precautions during running
- Long storage
- Troubleshooting
- Quick reference chart for troubleshooting
- Troubleshooting (Concerning engine and fuel injection equipment)
- Troubleshooting by measuring compression pressure
- Disassembly and reassembly
- Disassembly and reassembly tools
- Special hand tools
- Measuring instruments
- Other material
- Reassembly
- Inspection and servicing of basic engine parts
- Replacement of cap plugs
- Cylinder bore measurement
- Cylinder head
- Inspecting the cylinder head
- Valve seat correction procedure
- Intake/exhaust valves, valve guides
- Valve springs
- Assembling the cylinder head
- Measuring top clearance
- Adjustment of valve clearance
- Piston and piston pins
- Piston pin
- Piston rings
- Connecting rod
- Crank pin metal
- Piston pin bushing
- Crankshaft and main bearing
- Main bearing
- Camshaft and tappets
- Tappets
- Timing gear
- Flywheel and housing
- Damper disc
- Fuel injection equipment
- Fuel injection pump service data and adjustment
- Fuel injection pump structure
- Removing a fuel injection pump
- Troubleshooting of fuel injection pump
- Fuel feed pump
- Disassembly and reassembly of fuel feed pump
- Fuel filter
- Fuel tank
- Intake and exhaust system
- Diaphragm assy inspection
- Exhaust system
- Lubrication system
- Lube oil pump
- Lube oil pump inspection
- Lube oil filter
- Rotary waste oil pump (Optional)
- Cooling water system
- Seawater pump
- Seawater pump Inspection
- Seawater pump reassembly
- Fresh water pump
- Fresh water pump disassembly
- Heat exchanger
- Pressure cap and coolant recovery tank
- Replacing filler neck
- Function of the coolant recovery tank
- Thermostat
- Bilge pump and bilge strainer (Optional)
- Description
- Assembly procedure
- Cautions for assembling
- Reduction and reversing gear
- Remote control (Optional)
- Remote control installation
- Remote control inspection
- Remote control adjustment
- Electrical system
- Wiring diagram
- Battery
- Starting motor
- Structure
- Wiring diameter of a starting motor
- Alternator standard, 12V/60A
- Inspection
- Alternator 12V/80A (Optional)
- Instrument panel
- oil pressure alarm
- Cooling water temperature alarm
- Glow plug
- Electric engine stopping device
- Service standards
- Engine body
- Camshaft and gear train
- Cylinder block
- Lubricating oil system (Trochoid pump)
- Tightening torque for bolts and nuts
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