ABB IRB 6620LX manuals
IRB 6620LX
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Overview of this manual
- Product documentation
- How to read the product manual
- Safety
- Protective stop and emergency stop
- Safety actions
- Emergency release of the robot axes
- Make sure that the main power has been switched off
- Safety risks
- Moving robots are potentially lethal
- First test run may cause injury or damage
- Work inside the working range of the robot
- Enabling device and hold-to-run functionality
- Risks associated with live electric parts
- The unit is sensitive to ESD
- Hot parts may cause burns
- Safety risks related to pneumatic/hydraulic systems
- Brake testing
- Safety risks during handling of batteries
- Safety risks during work with gearbox lubricants (oil or grease)
- Safety signals and symbols
- Safety symbols on product labels
- Installation and commissioning
- Robot transportation precautions
- Unpacking
- Working range and type of motion
- Risk of tipping/stability
- On-site installation
- Lifting and securing the frame
- Joining two frame tracks
- Lifting robot with fork lift accessory
- Lifting the robot with lifting and turning tool
- Manually releasing the brakes
- Orienting and securing the robot
- Setting the system parameters for a suspended or tilted robot
- Fitting equipment on robot
- Installing the guide trough
- Lifting and fitting the cable chain IGUS
- Inspecting and test running the e-chain before start-up
- Loads fitted to the robot, stopping time and braking distances
- Optimizing the performance
- Signal lamp (option)
- Automatic lubrication system
- electrical connections
- Start of robot in cold environments
- Maintenance
- Maintenance schedule and expected component life
- Maintenance schedule
- Expected component life
- Inspection activities
- Inspecting the oil level in axis-2 gearbox
- Inspecting the oil level in axis-3 gearbox
- Inspecting the oil level in axis-4 gearbox
- Inspecting the oil level in axis-5 gearbox
- Inspecting the oil level in axis-6 gearbox
- Inspecting the information labels
- Inspecting the axis-1 mechanical stop pin
- Inspecting, signal lamp
- Replacement/changing activities
- Changing oil, axis-1 gearbox
- Changing oil, axis-2 gearbox
- Changing oil, axis-3 gearbox
- Changing oil, axis-4 gearbox
- Changing oil, axis-5 gearbox
- Changing oil, axis-6 gearbox
- Lubrication of ball bearings and surface rollers
- Replacing the SMB battery
- Replacement of felt pinion
- Replacing the lubricant cartridge and battery
- Cleaning activities
- Repair
- General procedures
- Mounting instructions for bearings
- Mounting instructions for seals
- Cut the paint or surface on the robot before replacing parts
- The brake release buttons may be jammed after service work
- Complete robot
- Replacement of cable harness, lower end (axes 1-2)
- Replacement of cable harness, upper end
- Upper and lower arm
- Replacement of wrist unit
- Replacement of the upper arm
- Replacement of lower arm
- Frame and base
- Replacing the brake release board
- Replacement of support roller in carriage
- Motors
- Replacement of motor axis 2
- Replacement of motor, axis 3
- Replacement of motor, axis 4
- Replacement of motor, axis 5 , IRB 6620/6620LX
- Replacement of motor, axis 6
- Gearboxes
- Replacement gearbox axis 2
- Replacement of gearbox axis 3
- Replacement of gearbox, axis 6
- Energy chain
- Replacing cables in the energy chain
- Calibration
- Calibration methods
- When to calibrate
- Synchronization marks and axis movement directions
- Calibration movement directions for all axes
- Calibration and configuration of Joint Bound, axis 1
- Updating revolution counters
- Calibrating with Axis Calibration method
- Calibration tools for Axis Calibration
- Installation locations for the calibration tools
- Axis Calibration - Running the calibration procedure
- Calibrating with Calibration Pendulum method
- Verifying the calibration
- Checking the synchronization position
- Decommissioning
- Scrapping of robot
- Reference information
- Unit conversion
- Screw joints
- Weight specifications
- Standard tools
- Special tools
- Lifting accessories and lifting instructions
- Spare part lists
- Circuit diagram
- Index
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