Contents - List of related manuals
- 1. Safety instructions
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Contents of this chapter
- General safety in installation, start-up and maintenance
- Electrical safety in installation, start-up and maintenance
- Additional instructions and notes
- Grounding
- General safety in operation
- Contents of this manual
- Categorization by frame (size)
- Quick installation and commissioning flowchart
- Operation principle
- Layout
- Overview of power and control connections
- External control connection terminals, frames R0...R4
- External control connection terminals, frame R5...R9
- Control panel
- Type designation label
- Locations of the labels on the drive
- Type designation key
- Checking the installation site
- Required tools
- Moving the drive
- Unpacking and examining delivery, frame R5
- Frame R5 cable box (IP21, UL Type 1)
- Unpacking and examining delivery, frames R6...R9
- Frame R6 cable box (IP21, UL Type 1)
- Frame R7 cable box (IP21, UL Type 1)
- Frame R8 cable box (IP21, UL Type 1)
- Frame R9 cable box (IP21, UL Type 1)
- Installing the drive
- Installing the drive vertically side by side
- Other regions
- Typical power cable sizes
- Alternative power cable types
- Motor cable shield
- Selecting the control cables
- Relay cable
- Routing the cables
- Separate control cable ducts
- Implementing thermal overload and short-circuit protection
- Protecting the drive against ground faults
- Using a contactor between the drive and the motor
- Example bypass connection
- Protecting the contacts of relay outputs
- Limiting relay output maximum voltages at high installation altitudes
- Checking the insulation of the assembly
- Brake resistor assembly for R0...R3
- Ground-to-phase varistor
- Frames R0...R3
- Frames R4...R9
- Connecting the power cables
- Connection procedure, frames R0...R4
- Connection procedure, frame R5
- Connection procedure, frames R6...R9
- Motor cable
- DC connection
- Connecting the control cables
- Default I/O connection diagram (ABB standard macro)
- Control cable connection procedure R0...R9
- Installing option modules
- Wiring the modules
- Reinstalling covers
- Reinstalling covers, frame R5
- Reinstalling side plates and covers, frames R6...R9
- Connecting a PC
- Preventive maintenance intervals
- Heatsink
- Fans
- Replacing the cooling fan, frame R5
- Replacing the main cooling fans, frame R9
- Replacing the auxiliary cooling fan, frames R4...R9
- Capacitors
- LEDs
- Control panel LEDs
- Ratings
- NEMA ratings
- Sizing
- Ambient temperature derating, IP21
- Ambient temperature derating, IP55
- IP55 (UL Type 12) drive type -363A-4
- Switching frequency derating
- Fuses (IEC)
- gG fuses
- Dimensions, weights and free space requirements
- Cooling data and noise
- Terminal and lead-through data for the power cables
- Terminal and lead-through data for the control cables
- Electrical power network specification
- Brake resistor connection data for frames R0...R3
- Efficiency
- Materials
- CE marking
- Compliance with the EN 61800-3:2004 + A1:2012
- Category C2
- Category C4
- UL checklist
- Frame R0, IP21
- Frame R0, IP55
- Frame R1, IP21
- Frame R1, IP55
- Frame R2, IP21
- Frame R2, IP55
- Frame R3, IP21
- Frame R3, IP55
- Frame R4, IP21
- Frame R4, IP55
- Frame R5, IP21
- Frame R5, IP55
- Frame R6, IP21
- Frame R6, IP55
- Frame R7, IP21
- Frame R7, IP55
- Frame R8, IP21
- Frame R8, IP55
- Frame R9, IP21
- Frame R9, IP55
- Resistor braking, frames R0...R3
- Mechanical installation
- Start-up
- What this chapter contains
- Compliance with the European Machinery Directive
- Connection principle
- Wiring examples
- Cable types and lengths
- Start-up including acceptance test
- Acceptance test procedure
- Maintenance
- Safety data
- Abbreviations
- Electrical installation
- Diagnostics
- Technical data
- Safety instructions
- Product and service inquiries
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206 Safe torque off functionSafety dataThe safety data for the Safe torque off function is given below.Note: The safety data is calculated for redundant use, and does not apply if both STOchannels are not used.• The following temperature profile is used in safety value calculations:• 670 on/off cycles per year with T = 71.66 °C• 1340 on/off cycles per year with T = 61.66 °C• 30 on/off cycles per year with T = 10.0 °C• 32 °C board temperature at 2.0% of time• 60 °C board temperature at 1.5% of time• 85 °C board temperature at 2.3% of time.FramesizeIEC 61508 and IEC/EN 61800-5-2SIL PFHd(1/h)HFT SFF(%)T1(a)PFDR0 3 2.68E-09 1 99.8 20 2.23E-05R1 3 2.68E-09 1 99.8 20 2.23E-05R2 3 2.68E-09 1 99.8 20 2.23E-05R3 3 2.68E-09 1 99.8 20 2.23E-05R4 3 2.69E-09 1 99.8 20 2.23E-05R5 3 7.09E-10 1 99.9 20 6.19E-06R6 3 1.06E-09 1 99.8 20 9.26E-06R7 3 1.06E-09 1 99.8 20 9.26E-06R8 3 1.40E-09 1 99.7 20 1.09E-05R9 3 1.40E-09 1 99.7 20 1.09E-05FramesizeEN ISO 13849-1 IEC/EN62061IEC 61511PL CCF(%)MTTF d1(a)DC 2(%)Category SILCL SILR0 e 80 2938 >90 3 3 3R1 e 80 2938 >90 3 3 3R2 e 80 2938 >90 3 3 3R3 e 80 2934 >90 3 3 3R4 e 80 2934 >90 3 3 3R5 e 80 16034 >90 3 3 3R6 e 80 10876 >90 3 3 3R7 e 80 10876 >90 3 3 3R8 e 80 2490 >90 3 3 3R9 e 80 2490 >90 3 3 31 100 years must be used for calculation of a safety loop. 3AXD00000586715.xls G2 According to standard EN ISO 13849-1 table E.1
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