Contents - List of related manuals
- 1. Safety instructions
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Contents of this chapter
- General safety in installation, start-up and maintenance
- Electrical safety in installation, start-up and maintenance
- Additional instructions and notes
- Grounding
- General safety in operation
- Contents of this manual
- Categorization by frame (size)
- Quick installation and commissioning flowchart
- Operation principle
- Layout
- Overview of power and control connections
- External control connection terminals, frames R0...R4
- External control connection terminals, frame R5...R9
- Control panel
- Type designation label
- Locations of the labels on the drive
- Type designation key
- Checking the installation site
- Required tools
- Moving the drive
- Unpacking and examining delivery, frame R5
- Frame R5 cable box (IP21, UL Type 1)
- Unpacking and examining delivery, frames R6...R9
- Frame R6 cable box (IP21, UL Type 1)
- Frame R7 cable box (IP21, UL Type 1)
- Frame R8 cable box (IP21, UL Type 1)
- Frame R9 cable box (IP21, UL Type 1)
- Installing the drive
- Installing the drive vertically side by side
- Other regions
- Typical power cable sizes
- Alternative power cable types
- Motor cable shield
- Selecting the control cables
- Relay cable
- Routing the cables
- Separate control cable ducts
- Implementing thermal overload and short-circuit protection
- Protecting the drive against ground faults
- Using a contactor between the drive and the motor
- Example bypass connection
- Protecting the contacts of relay outputs
- Limiting relay output maximum voltages at high installation altitudes
- Checking the insulation of the assembly
- Brake resistor assembly for R0...R3
- Ground-to-phase varistor
- Frames R0...R3
- Frames R4...R9
- Connecting the power cables
- Connection procedure, frames R0...R4
- Connection procedure, frame R5
- Connection procedure, frames R6...R9
- Motor cable
- DC connection
- Connecting the control cables
- Default I/O connection diagram (ABB standard macro)
- Control cable connection procedure R0...R9
- Installing option modules
- Wiring the modules
- Reinstalling covers
- Reinstalling covers, frame R5
- Reinstalling side plates and covers, frames R6...R9
- Connecting a PC
- Preventive maintenance intervals
- Heatsink
- Fans
- Replacing the cooling fan, frame R5
- Replacing the main cooling fans, frame R9
- Replacing the auxiliary cooling fan, frames R4...R9
- Capacitors
- LEDs
- Control panel LEDs
- Ratings
- NEMA ratings
- Sizing
- Ambient temperature derating, IP21
- Ambient temperature derating, IP55
- IP55 (UL Type 12) drive type -363A-4
- Switching frequency derating
- Fuses (IEC)
- gG fuses
- Dimensions, weights and free space requirements
- Cooling data and noise
- Terminal and lead-through data for the power cables
- Terminal and lead-through data for the control cables
- Electrical power network specification
- Brake resistor connection data for frames R0...R3
- Efficiency
- Materials
- CE marking
- Compliance with the EN 61800-3:2004 + A1:2012
- Category C2
- Category C4
- UL checklist
- Frame R0, IP21
- Frame R0, IP55
- Frame R1, IP21
- Frame R1, IP55
- Frame R2, IP21
- Frame R2, IP55
- Frame R3, IP21
- Frame R3, IP55
- Frame R4, IP21
- Frame R4, IP55
- Frame R5, IP21
- Frame R5, IP55
- Frame R6, IP21
- Frame R6, IP55
- Frame R7, IP21
- Frame R7, IP55
- Frame R8, IP21
- Frame R8, IP55
- Frame R9, IP21
- Frame R9, IP55
- Resistor braking, frames R0...R3
- Mechanical installation
- Start-up
- What this chapter contains
- Compliance with the European Machinery Directive
- Connection principle
- Wiring examples
- Cable types and lengths
- Start-up including acceptance test
- Acceptance test procedure
- Maintenance
- Safety data
- Abbreviations
- Electrical installation
- Diagnostics
- Technical data
- Safety instructions
- Product and service inquiries
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8 Table of contentsFans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122Replacing the cooling fan, frames R0…R4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122Replacing the cooling fan, frame R5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124Replacing the main cooling fan, frames R6…R8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124Replacing the main cooling fans, frame R9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126Replacing the auxiliary cooling fan, frames R4…R9 . . . . . . . . . . . . . . . . . . . . . . . . . . . 127Capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128Reforming the capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129Cleaning the control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129Replacing the battery in the assistant control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130Drive LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130Control panel LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1319. Technical dataContents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134IEC ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134NEMA ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136Ambient temperature derating, IP21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137Ambient temperature derating, IP55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138IP55 (UL Type 12) drive type -045A-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138IP55 (UL Type 12) drive type -293A-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138IP55 (UL Type 12) drive type -363A-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139IP55 (UL Type 12) drive type -430A-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139Switching frequency derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140Altitude derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140Fuses (IEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141gG fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142uR and aR fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143Dimensions, weights and free space requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144Cooling data and noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146Terminal and lead-through data for the power cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147Terminal and lead-through data for the control cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148Electrical power network specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149Voltage (U1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149Motor connection data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149Brake resistor connection data for frames R0…R3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152Control connection data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159Degree of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161Applicable standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161CE marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162Compliance with the European Low Voltage Directive . . . . . . . . . . . . . . . . . . . . . . . . . 162
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