Contents - List of related manuals
- 1. Safety instructions
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Contents of this chapter
- General safety in installation, start-up and maintenance
- Electrical safety in installation, start-up and maintenance
- Additional instructions and notes
- Grounding
- General safety in operation
- Contents of this manual
- Categorization by frame (size)
- Quick installation and commissioning flowchart
- Operation principle
- Layout
- Overview of power and control connections
- External control connection terminals, frames R0...R4
- External control connection terminals, frame R5...R9
- Control panel
- Type designation label
- Locations of the labels on the drive
- Type designation key
- Checking the installation site
- Required tools
- Moving the drive
- Unpacking and examining delivery, frame R5
- Frame R5 cable box (IP21, UL Type 1)
- Unpacking and examining delivery, frames R6...R9
- Frame R6 cable box (IP21, UL Type 1)
- Frame R7 cable box (IP21, UL Type 1)
- Frame R8 cable box (IP21, UL Type 1)
- Frame R9 cable box (IP21, UL Type 1)
- Installing the drive
- Installing the drive vertically side by side
- Other regions
- Typical power cable sizes
- Alternative power cable types
- Motor cable shield
- Selecting the control cables
- Relay cable
- Routing the cables
- Separate control cable ducts
- Implementing thermal overload and short-circuit protection
- Protecting the drive against ground faults
- Using a contactor between the drive and the motor
- Example bypass connection
- Protecting the contacts of relay outputs
- Limiting relay output maximum voltages at high installation altitudes
- Checking the insulation of the assembly
- Brake resistor assembly for R0...R3
- Ground-to-phase varistor
- Frames R0...R3
- Frames R4...R9
- Connecting the power cables
- Connection procedure, frames R0...R4
- Connection procedure, frame R5
- Connection procedure, frames R6...R9
- Motor cable
- DC connection
- Connecting the control cables
- Default I/O connection diagram (ABB standard macro)
- Control cable connection procedure R0...R9
- Installing option modules
- Wiring the modules
- Reinstalling covers
- Reinstalling covers, frame R5
- Reinstalling side plates and covers, frames R6...R9
- Connecting a PC
- Preventive maintenance intervals
- Heatsink
- Fans
- Replacing the cooling fan, frame R5
- Replacing the main cooling fans, frame R9
- Replacing the auxiliary cooling fan, frames R4...R9
- Capacitors
- LEDs
- Control panel LEDs
- Ratings
- NEMA ratings
- Sizing
- Ambient temperature derating, IP21
- Ambient temperature derating, IP55
- IP55 (UL Type 12) drive type -363A-4
- Switching frequency derating
- Fuses (IEC)
- gG fuses
- Dimensions, weights and free space requirements
- Cooling data and noise
- Terminal and lead-through data for the power cables
- Terminal and lead-through data for the control cables
- Electrical power network specification
- Brake resistor connection data for frames R0...R3
- Efficiency
- Materials
- CE marking
- Compliance with the EN 61800-3:2004 + A1:2012
- Category C2
- Category C4
- UL checklist
- Frame R0, IP21
- Frame R0, IP55
- Frame R1, IP21
- Frame R1, IP55
- Frame R2, IP21
- Frame R2, IP55
- Frame R3, IP21
- Frame R3, IP55
- Frame R4, IP21
- Frame R4, IP55
- Frame R5, IP21
- Frame R5, IP55
- Frame R6, IP21
- Frame R6, IP55
- Frame R7, IP21
- Frame R7, IP55
- Frame R8, IP21
- Frame R8, IP55
- Frame R9, IP21
- Frame R9, IP55
- Resistor braking, frames R0...R3
- Mechanical installation
- Start-up
- What this chapter contains
- Compliance with the European Machinery Directive
- Connection principle
- Wiring examples
- Cable types and lengths
- Start-up including acceptance test
- Acceptance test procedure
- Maintenance
- Safety data
- Abbreviations
- Electrical installation
- Diagnostics
- Technical data
- Safety instructions
- Product and service inquiries
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Planning the electrical installation 63 Relay cableThe cable type with braided metallic screen (for example ÖLFLEX by LAPPKABEL,Germany) has been tested and approved by the manufacturer. Control panel cableIn remote use, the cable connecting the control panel to the drive must not exceed100 m (330 ft). If multiple drives are connected, the total length of the panel bus mustnot exceed 100 m (330 ft).The cable type tested and approved by the manufacturer is used in control paneloption kits. Suitable cables are CAT 5e unshielded or shielded twisted pair cables. Drive composer PC tool cableConnect the Drive composer PC tool to the drive through the USB port of the controlpanel. Use a USB type A (PC) - type B (control panel) cable. The maximum length ofthe cable is 3 m (9.8 ft). FPBA-01 PROFIBUS DP adapter module connectorsFrames R0…R3: The following connector types have been tested to fit in the tightspace for option slot 1.• Phoenix Contact SUBCON-PLUS-PROFIB/PG/SC2, part number 2708245. Leadthe cable through the control cable hole on the right in the lead-through plate (1).• Siemens, part number 6GK1 500 0EA02. Lead the cable through the middlecontrol cable hole in the lead-through plate (2).12
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