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GC-1530
Genie GC-1530 Service Manual
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Genie GC-1530 Service Manual
Table of content
Contents
Introduction
June 2012
Table Of Contents
Table Of Contents
Table Of Contents
Table Of Contents
Table Of Contents
Table Of Contents
Table Of Contents
GS-30 • GS-32 • GS-46 • GS-47 Part
Machine Specifications
Performance Specifications
GS-2032 and
Hydraulic Specifications
Manifold Component Specifications
Hydraulic Hose and Fitting Torque Specifications
Pre-delivery Preparation Report
Maintenance Inspection Report
A-1 Inspect the Manuals and Decals
A-2 Perform Pre-operation Inspection
A-4 Perform 30 Day Service
B-1 Inspect the Batteries
B-2 Inspect the Electrical Wiring
B-3 Inspect the Electrical Contactor
B-5 Test the Emergency Stop
B-6 Test the Key Switch
B-8 Test the Drive Brakes
B-12 Perform Hydraulic Oil Analysis
B-14 Check the Module Tray Latch Components
B-15 Inspect the Voltage Inverter (if equipped)
B-17 Test the Up Limit Switch (if equipped and the Maximum Drive Height Limit Switches (if equipped)
C-1 Test the Platform Overload Pressure Transducer and Platform Height Sensor (if equipped)
C-2 Calibrate the Platform Overload System (if equipped)
C-3 Replace the Hydraulic Tank Breather Cap Models with Optional Hydraulic Oil
D-1 Check the Scissor Arm Wear Pads
D-2 Replace the Hydraulic Tank Return Filter Element
E-1 Test or Replace the Hydraulic Oil
Circuit Boards
Joystick
Platform Emergency Stop Button
Software Revision Level
Machine Setup
Manual Platform Lowering Cable
Level Sensors
Outrigger Calibration
Hydraulic Tank
Function Pump
Function Manifold Components GS-1530, GS-1532, GS-1930 and GS-1932
Function Manifold Components GS-2032, GS-2632, GS-3232, GS-2046, GS-2646 and GS-3246
Function Manifold Components GS-4047
Check Valve Manifold Components GS-1530, GS-1532, GS-1930 and GS-1932
Lift Pressure Selector Manifold Components - GS-4047
Outrigger Function Manifold Components - GS-3232
Outrigger Cylinder Manifold Components - GS-3232
Valve Adjustments - Function Manifold
Valve Coils
Yoke and Drive Motor
Steer Cylinder
Steer Bellcrank
Drive Brake
Brake Release Hand Pump Components
Scissor Assembly, GS-1530 and GS-1532
Scissor Assembly, GS-1930 and GS-1932
Scissor Assembly, GS-2032 and GS-2046
Scissor Assembly, GS-2632 and GS-2646
Scissor Assembly, GS-3232 and GS-3246
Scissor Assembly, GS-4047
Platform Height Sensor
Lift Cylinder
GS-2046 and
Pressure Transducer
Platform Overload System
Platform
Platform Extension
GCON I/O Map without Load Sense - (GS-3232 only)
GCON I/O Map with Load Sense (GS-3232 only)
Operational Indicator Codes
Fault Inspection Procedure
Type "HXXX" Faults
Type "PXXX" Faults
Type "UXXX" Faults
Type "FXXX" Faults
Type "CXXX" Faults
Limit Switch Legend
Electrical Symbols Legend
from serial number
GS-2046, GS-2646 and
January 2012
5 - 6
GS-30 • GS-32 • GS-46 • GS-47
Part No. 228901
Section 5 • Diagnostics
Rear of Ground
Controls ECM
GCON I/O Map without Load Sense
(GS-3232 only)
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This manual is suitable for:
GC-1530
GC-1532
GC-1930
GC-1932
GC-2032
GC-2046
GC-2632
GC-2646
GC-3232
GC-3246
GC-4047
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