Contents - Introduction
- June 2012
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- GS-30 • GS-32 • GS-46 • GS-47 Part
- Machine Specifications
- Performance Specifications
- GS-2032 and
- Hydraulic Specifications
- Manifold Component Specifications
- Hydraulic Hose and Fitting Torque Specifications
- Pre-delivery Preparation Report
- Maintenance Inspection Report
- A-1 Inspect the Manuals and Decals
- A-2 Perform Pre-operation Inspection
- A-4 Perform 30 Day Service
- B-1 Inspect the Batteries
- B-2 Inspect the Electrical Wiring
- B-3 Inspect the Electrical Contactor
- B-5 Test the Emergency Stop
- B-6 Test the Key Switch
- B-8 Test the Drive Brakes
- B-12 Perform Hydraulic Oil Analysis
- B-14 Check the Module Tray Latch Components
- B-15 Inspect the Voltage Inverter (if equipped)
- B-17 Test the Up Limit Switch (if equipped and the Maximum Drive Height Limit Switches (if equipped)
- C-1 Test the Platform Overload Pressure Transducer and Platform Height Sensor (if equipped)
- C-2 Calibrate the Platform Overload System (if equipped)
- C-3 Replace the Hydraulic Tank Breather Cap Models with Optional Hydraulic Oil
- D-1 Check the Scissor Arm Wear Pads
- D-2 Replace the Hydraulic Tank Return Filter Element
- E-1 Test or Replace the Hydraulic Oil
- Circuit Boards
- Joystick
- Platform Emergency Stop Button
- Software Revision Level
- Machine Setup
- Manual Platform Lowering Cable
- Level Sensors
- Outrigger Calibration
- Hydraulic Tank
- Function Pump
- Function Manifold Components GS-1530, GS-1532, GS-1930 and GS-1932
- Function Manifold Components GS-2032, GS-2632, GS-3232, GS-2046, GS-2646 and GS-3246
- Function Manifold Components GS-4047
- Check Valve Manifold Components GS-1530, GS-1532, GS-1930 and GS-1932
- Lift Pressure Selector Manifold Components - GS-4047
- Outrigger Function Manifold Components - GS-3232
- Outrigger Cylinder Manifold Components - GS-3232
- Valve Adjustments - Function Manifold
- Valve Coils
- Yoke and Drive Motor
- Steer Cylinder
- Steer Bellcrank
- Drive Brake
- Brake Release Hand Pump Components
- Scissor Assembly, GS-1530 and GS-1532
- Scissor Assembly, GS-1930 and GS-1932
- Scissor Assembly, GS-2032 and GS-2046
- Scissor Assembly, GS-2632 and GS-2646
- Scissor Assembly, GS-3232 and GS-3246
- Scissor Assembly, GS-4047
- Platform Height Sensor
- Lift Cylinder
- GS-2046 and
- Pressure Transducer
- Platform Overload System
- Platform
- Platform Extension
- GCON I/O Map without Load Sense - (GS-3232 only)
- GCON I/O Map with Load Sense (GS-3232 only)
- Operational Indicator Codes
- Fault Inspection Procedure
- Type "HXXX" Faults
- Type "PXXX" Faults
- Type "UXXX" Faults
- Type "FXXX" Faults
- Type "CXXX" Faults
- Limit Switch Legend
- Electrical Symbols Legend
- from serial number
- GS-2046, GS-2646 and
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Section 3 • Scheduled Maintenance ProceduresJanuary 2012Part No. 228901 GS-30 • GS-32 • GS-46 • GS-47 3 - 9Checklist B ProceduresB-1Inspect the BatteriesGenie requires that this procedure be performedevery 250 hours or quarterly, whichever comesfirst.Proper battery condition is essential to goodmachine performance and operational safety.Improper fluid levels or damaged cables andconnections can result in component damage andhazardous conditions.Electrocution/burn hazard. Contactwith electrically charged circuitscould result in death or seriousinjury. Remove all rings, watchesand other jewelry.Bodily injury hazard. Batteriescontain acid. Avoid spilling orcontacting battery acid. Neutralizebattery acid spills with baking sodaand water.1 Put on protective clothing and eye wear.2 Release the battery pack latch and rotate thebattery pack out and away from the chassis.3 Be sure that the battery cable connections arefree of corrosion.Note: Adding terminal protectors and a corrosionpreventative sealant will help eliminate corrosionon the battery terminals and cables.4 Be sure that the battery retainers and cableconnections are tight.5 Fully charge the batteries. Allow the batteries torest 24 hours before performing this procedureto allow the battery cells to equalize.Models without maintenance-free or sealedbatteries:6 Remove the battery vent caps and check thespecific gravity of each battery cell with ahydrometer. Note the results.7 Check the ambient air temperature and adjustthe specific gravity reading for each cell asfollows:• Add 0.004 to the reading of each cell forevery 10° / 5.5° C above 80° F / 26.7° C.• Subtract 0.004 from the reading of each cell forevery 10° / 5.5° C below 80° F / 26.7° C.Result: All battery cells display an adjustedspecific gravity of 1.277 +/- 0.007. The batteryis fully charged. Proceed to step 11.Result: One or more battery cells display aspecific gravity of 1.217 or below. Proceed tostep 8.8 Perform an equalizing charge OR fully chargethe batteries and allow the batteries to rest atleast 6 hours.9 Remove the battery vent caps and check thespecific gravity of each battery cell with ahydrometer. Note the results.
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