Contents - maintenance manual
- about this manual
- power source
- driving units
- laser beams
- installation location
- installation procedures
- disassembly procedures
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Chapter 1 Troubleshooting
- Preparatory Requirements
- Cautions for Service Operations
- Cautions for FIP Use
- level 1 fip
- Error/Status Code List
- level 2 fip
- Error Code FIP
- FIP1.2 ROS Error
- FIP1.3 FUSER Error
- FIP1.4 FAN Error
- FIP1.5 MAIN MOTOR Error
- FIP1.6 Cover Error
- FIP1.7 Paper Jam/Regi to Fuser
- FIP1.8 Paper Jam/Exit
- FIP1.9 Paper Jam/Tray to Regi
- FIP1.10 Paper Jam/Misfeed
- FIP1.11 EP CARTRIDGE
- FIP1.12 Paper Size Error
- FIP1.13 No Tray/Tray 1, 2
- FIP1.14 No Paper/Tray 1, 2
- FIP1.15 Low Paper in Tray/Tray 2
- FIP1.16 Drum Life
- FIP1.17 Fuser Life
- FIP1.18 No Power
- FIP1.19 LCD/LED Display Error
- FIP1.20 Inoperative Keypad
- FIP1.21 Other Printer Error
- FIP1.44 Face Up Tray Error
- FIP1.45 Full Stack Error/500 Paper Exit
- FIP2.1 LVPS (PL12.1.5)
- FIP2.2 MAIN MOTOR (PL11.1.2)
- FIP2.3 ROS ASSY (PL8.1.1)
- FIP2.4 FUSER ASSY (PL8.1.20)
- FIP2.5 SENSOR REGI (PL5.1.30)
- FIP2.6 SENSOR NO PAPER (PL5.1.38, PL6.1.38, PL7.1.38)
- FIP2.7 SENSOR LOW PAPER (PL6.1.4, PL7.1.4)
- FIP2.8 SENSOR TONER (PL5.1.46)
- FIP2.9 INTERLOCK S/W 24V (PL8.1.11)
- FIP2.10 INTERLOCK S/W 5V (PL8.1.12), SWITCH I/L ASSY (PL1.1.11)
- FIP2.11 INTERLOCK S/W REAR (PL12.1.7)
- FIP2.12 SWITCH I/L ASSY (PL1.1.11) (Interlock S/W Front R)
- FIP2.13 PWBA EXIT MOTOR (PL12.1.4)
- FIP2.14 MOTOR ASSY EXIT (PL9.1.11, PL10.1.15)
- FIP2.15 CLUTCH REGI (PL5.1.23)
- FIP2.16 CLUTCH ASSY PH (PL5.1.21, PL6.1.21, PL7.1.20)
- FIP2.17 GUIDE TRAY LEFT (PL7.1.7)
- FIP2.18 HVPS/MCU (PL12.1.19)
- FIP2.19 Electrical Noise
- FIP2.44 MOTOR ASSY EXIT (PL10.1.15)
- FIP2.45 SENSOR FACE UP OPEN (PL10.1.25)
- FIP2.46 SENSOR FULL STACK (PL10.1.26)
- Image Quality Trouble
- Image Quality FIP
- FIP-1.P2 Blank print (No print)
- FIP-1.P3 Solid black
- FIP-1.P4 Vertical blank lines (White stripes in paper transport direction)
- FIP-1.P5 Horizontal band cross out
- FIP-1.P6 Vertical stripes
- FIP-1.P7 Horizontal stripes
- FIP-1.P8 Partial lack
- FIP-1.P9 Spots
- FIP-1.P10 Afterimage
- FIP-1.P11 Background (Fog)
- FIP-1.P12 Skew
- FIP-1.P13 Paper damage
- FIP-1.P14 No fix
- Judgment of print consistency
- Side edge registration
- Skew
- Perpendicularity
- Parallelism
- Preventive maintenance
- Chapter 2 Operation of Diagnostic
- roles of control panel in diag (c/e) mode
- how to start up m/c
- how to enter diag (c/e) mode
- configuration of diag (c/e) mode menus
- how to select diag code
- preventive maintenance menu tree
- adjustment menu tree
- diag code
- dc135 hfsi
- dc140 monitor
- dc301 nvm init
- dc330 components
- dc355 hdd diag
- dc612 patternprt
- dc330 input component check list
- dc140 analog monitor list
- test pattern mode menu
- Chapter 3 Removal and Replacement Procedures
- Table Of Contents
- Table Of Contents
- before starting service work
- prohibited matter
- confirmation after service
- description of procedures
- rrp1.2 cover right (pl)
- rrp1.3 cover left (pl)
- rrp1.5 cover front (pl)
- rrp1.6 switch i/l assy (pl)
- rrp2.1 roll assy retard (pl)
- rrp2.2 rack size (pl)
- rrp2.3 gear sector (pl)
- rrp2.5 plate assy btm (pl)
- rrp2.6 gear lever lock (pl2.1.25), lever btm lock (pl)
- rrp2.7 handle extension 150 (pl)
- rrp3.1 roll assy retard (pl)
- rrp3.2 rack size (pl)
- rrp3.3 gear sector (pl)
- rrp3.5 plate assy btm (pl)
- rrp3.6 gear lever lock (pl3.1.25), lever btm lock (pl)
- rrp3.7 handle extension 250 (pl)
- rrp4.1 roll assy retard (pl)
- rrp4.2 rack size (pl)
- rrp4.3 gear sector (pl)
- rrp4.5 plate assy btm (pl)
- rrp4.6 gear lever lock (pl4.1.26), lever btm lock (pl)
- rrp4.7 handle extension 550 (pl)
- rrp4.8 guide indicator 3 (pl)
- rrp4.9 guide indicator 2 (pl)
- rrp4.10 low ind front (pl)
- rrp5.3 clutch oneway nudger (pl)
- rrp5.4 gear nudger (pl)
- rrp5.5 roll regi rubber (pl)
- rrp5.8 sensor no paper (pl)
- rrp5.10 actuator no paper (pl)
- rrp6. 250 paper feeder (24ppm)
- rrp6.3 clutch oneway nudger (pl)
- rrp6.4 gear nudger (pl)
- rrp6.5 clutch assy ph (pl)
- rrp6.6 sensor no paper (pl)
- rrp6.7 guide tray right (pl)
- rrp6.8 guide tray left (pl)
- rrp6.9 sensor low paper (pl)
- rrp6.10 actuator no paper (pl)
- rrp7.1 550 feeder assy (pl)
- rrp7.3 clutch oneway nudger (pl)
- rrp7.4 gear nudger (pl)
- rrp7.5 clutch assy ph (pl)
- rrp7.6 sensor no paper (pl)
- rrp7.7 guide tray right (pl)
- rrp7.8 guide tray left (pl)
- rrp7.9 sensor low paper (pl)
- rrp7.10 actuator no paper (pl)
- rrp8.1 ros assy (pl)
- rrp8.2 duct front (pl8.1.4), fan sub (pl)
- rrp8.3 shield plate ros (pl)
- rrp8.4 guide cru left (pl)
- rrp8.6 lever guide (pl)
- rrp8.7 harness assy fuser (pl)
- rrp8.8 fuser assy (pl)
- rrp8.10 btr assy (pl)
- rrp8.11 chute transfer (pl)
- rrp8.12 pwba assy ant (pl)
- rrp8.13 guide assy cru r (pl)
- rrp8.14 lever link (pl8.1.29), link gear 3(pl)
- rrp9. 250 paper exit (24ppm)
- rrp9.4 covr rear 250 (pl)
- rrp9.5 cover dup (pl)
- rrp9.6 roll exit (pl)
- rrp9.7 chute assy exit 250 (reference only) (pl)
- rrp10.2 500 exit assy (pl)
- rrp10.3 chute up exit (pl10.1.4), chute low exit (pl)
- rrp10.4 roll exit (pl)
- rrp10.5 motor assy exit (pl)
- rrp10.6 sensor face up open (pl)
- rrp10.7 sensor full stack (pl)
- rrp10.8 actuator full stack (pl)
- rrp10.9 cover rear 500 (pl)
- rrp10.10 roll fu (pl)
- rrp10.14 gate fu (pl)
- rrp11.2 main motor (pl)
- rrp11.3 gear assy housing (pl)
- rrp11.4 gear assy plate (pl11.1.10), gear 9 (pl)
- rrp12.2 pwba exit motor (pl)
- rrp12.3 lvps (pl)
- rrp12.5 interlock s/w rear (pl)
- rrp12.6 fan main (pl)
- rrp12.7 shield assy ess (pl)
- rrp12.8 shield assy window (pl)
- rrp12.9 shield plate hvps (pl)
- rrp12.10 hvps/mcu (pl)
- rrp12.11 blacket-pwba hdd(pl)
- rrp12.12 bracket assy-flash(pl)
- rrp12.13 hdd assy(option)(pl)
- rrp12.14 pwba ess(pl)
- Chapter 4 Plug/Jack(P/J) Connector Locations
- connector [p (plug) / j (jack)] (34ppm)
- p/j layout diagram (34ppm)
- connector [p (plug) / j (jack)] (24ppm)
- p/j layout diagram (24ppm)
- Chapter 5 Parts List
- parts list
- pl1.1 cover [illustration
- pl3.1 250 paper cassette [list
- pl6.1 250 paper feeder [list
- pl9.1 250 paper exit [list
- Table Of Contents
- summary of print process
- flow of print data
- driving force transmission path
- gear layout
- paper transport
- layout of paper transport path
- actions of main functional components
- paper feeder
- paper exit & option face up tray / 250 paper exit
- control of paper size
- ros control
- fuser control
- schematic diagram of safety system
- Chapter 7 Wiring Diagrams and Signal Information
- symbols in the general connection wiring diagram
- general wiring diagram
- instructions for the use of the interconnection wiring diagram of parts
- configuration of the interconnection wiring diagram of parts
- interlock s/w 24v, interlock s/w rear, main motor, fan sub
- fuser assy, power switch
- ep cartridge, btr assy
- paper feeder, 250/550 paper feeder, fan main
- ros assy, interlock s/w 5v, switch i/l assy
- paper exit
- Chapter 8 Printer Specifications
- Table Of Contents
- optional structure
- ess standard structure
- power supply
- dimensions/mass of 150 paper cassette
- dimensions/mass of ep cartridge
- recording system
- fpot (first print output time)
- continuous print speed
- input characteristics
- output characteristics
- print function
- client hard ware
- server os
- consumable items
- use environment
- safety/environmental protection
- print image quality
- factory options
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Chapter 3 Removal and Replacement Procedures (RRPs)Chapter 3 Removal and Replacement Procedures (RRPs) CONTENTSRRP5.5 ROLL REGI RUBBER (PL5.1.12) ....................................................................................... 3 - 130RRP5.6 CLUTCH ASSY PH (PL5.1.21), CLUTCH REGI (PL5.1.23) ............................................... 3 - 134RRP5.7 SENSOR REGI (PL5.1.30)(34PPM).............................................................................................................................................. 3 - 136RRP5.8 SENSOR NO PAPER (PL5.1.38)........................................................................................ 3 - 140RRP5.9 SENSOR TONER (PL5.1.46).............................................................................................. 3 - 144RRP5.10 ACTUATOR NO PAPER (PL5.1.6) ................................................................................... 3 - 148RRP6. 250 Paper Feeder (24PPM)...........................................................................3 - 150RRP6.1 250 FEEDER ASSY (PL6.1.11) ......................................................................................... 3 - 150RRP6.2 ROLL ASSY NUDGER (PL6.1.20), ROLL ASSY FEED (PL6.1.30).................................... 3 - 152RRP6.3 CLUTCH ONEWAY NUDGER (PL6.1.28) ......................................................................... 3 - 154RRP6.4 GEAR NUDGER (PL6.1.19)............................................................................................... 3 - 156RRP6.5 CLUTCH ASSY PH (PL6.1.21) .......................................................................................... 3 - 158RRP6.6 SENSOR NO PAPER (PL6.1.38)....................................................................................... 3 - 160RRP6.7 GUIDE TRAY RIGHT (PL6.1.3) ......................................................................................... 3 - 162RRP6.8 GUIDE TRAY LEFT (PL6.1.7)............................................................................................ 3 - 164RRP6.9 SENSOR LOW PAPER (PL6.1.4) ...................................................................................... 3 - 166RRP6.10 ACTUATOR NO PAPER (PL6.1.15) .................................................................................. 3 - 168RRP7. 550 Paper Feeder ...........................................................................................3 - 170RRP7.1 550 FEEDER ASSY (PL7.1.10) ......................................................................................... 3 - 170RRP7.2 ROLL ASSY NUDGER (PL7.1.19), ROLL ASSY FEED (PL7.1.29).................................... 3 - 174RRP7.3 CLUTCH ONEWAY NUDGER (PL7.1.27) ......................................................................... 3 - 178RRP7.4 GEAR NUDGER (PL7.1.18)............................................................................................... 3 - 182RRP7.5 CLUTCH ASSY PH (PL7.1.20) .......................................................................................... 3 - 186RRP7.6 SENSOR NO PAPER (PL7.1.38)....................................................................................... 3 - 188RRP7.7 GUIDE TRAY RIGHT (PL7.1.3) ......................................................................................... 3 - 190RRP7.8 GUIDE TRAY LEFT (PL7.1.7)............................................................................................ 3 - 192RRP7.9 SENSOR LOW PAPER (PL7.1.4) ...................................................................................... 3 - 194RRP7.10 ACTUATOR NO PAPER (PL7.1.14) .................................................................................. 3 - 196RRP8. ................................................................................................................3 - 198RRP8.1 ROS ASSY (PL8.1.1) ......................................................................................................... 3 - 198RRP8.2 DUCT FRONT (PL8.1.4), FAN SUB (PL8.1.5).................................................................. 3 - 204RRP8.3 SHIELD PLATE ROS (PL8.1.3) ......................................................................................... 3 - 208RRP8.4 GUIDE CRU LEFT (PL8.1.15)............................................................................................ 3 - 212RRP8.5 INTERLOCK S/W 24V (PL8.1.11), INTERLOCK S/W 5V (PL8.1.12) ................................. 3 - 218RRP8.6 LEVER GUIDE (PL8.1.14) ................................................................................................. 3 - 224RRP8.7 HARNESS ASSY FUSER (PL8.1.17) ................................................................................ 3 - 230RRP8.8 FUSER ASSY (PL8.1.20)................................................................................................... 3 - 236RRP8.10 BTR ASSY (PL8.1.21)]...................................................................................................... 3 - 240RRP8.11 CHUTE TRANSFER (PL8.1.22)........................................................................................ 3 - 244RRP8.12 PWBA ASSY ANT (PL8.1.23) ........................................................................................... 3 - 248RRP8.13 GUIDE ASSY CRU R (PL8.1.25) ...................................................................................... 3 - 250RRP8.14 LEVER LINK (PL8.1.29), LINK GEAR 3(PL8.1.30)............................................................ 3 - 254RRP9. 250 Paper Exit (24PPM) .................................................................................3 - 260RRP9.1 CHUTE LW EXT2 ASSY (PL9.1.2) ..................................................................................... 3 - 260
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