SAFETY, OPERATORS & MAINTENANCE MANUALen-31 CONTENTS2.1 IMPORTANT ...........................................................42.2 PRODUCT IDENTIFICATION .................................42.3 GUIDELINES FOR THE DISPOSALOF SCRAP PRODUCTS .........................................52.3.1 DURING SERVICE LIFE .........................................52.3.2 END OF SERVICE LIFE .........................................53.1 OPERATING INSTRUCTIONS ...............................63.2 SAFETY SIGNS ......................................................63.3 STARTING THE ENGINE .......................................63.4 DRIVING THE MACHINE .......................................63.5 TRANSPORTING ....................................................63.6 LEAVING THE DRIVING POSITION .......................63.7 SLOPES ..................................................................73.8 BLOCKED CUTTING UNITS ..................................73.9 ADJUSTMENTS, LUBRICATION,MAINTENANCE & CLEANING ...............................74.1 ENGINE SPECIFICATION .....................................104.2 MACHINE SPECIFICATION ..................................104.3 DIMENSIONS ........................................................104.5 VIBRATION LEVEL ................................................124.6 SLOPES .................................................................124.7 CUTTER DECK SPECIFICATION .........................134.8 RECOMMENDED LUBRICANTS ..........................134.9 CUTTING PERFORMANCE (AREA) .....................134.10 CE CERTIFICATES ...............................................145.1 SAFETY DECALS EC ............................................225.2 INSTRUCTION DECALS EC .................................236.1 INSTRUMENT PANEL (AFTER SERIAL NO.FR000322 & FY000312) ........................................246.1.1 INSTRUMENT PANEL (BEFORE SERIAL NO.FR000323 & FY000313) ........................................256.1A STARTER KEY SWITCH .......................................266.1B THROTTLE CONTROL LEVER .............................266.1C PARKING BRAKES ...............................................266.1D CUTTING UNIT SWITCH .......................................266.1E EMERGENCY STOP SWITCH (OPTIONAL) ........276.1F FUEL GAUGE ........................................................276.1G ENGINE COOLANT TEMPERATURE GAUGE .....276.1H HOURMETER ........................................................276.1J BLOCKED HYDRAULIC FILTERINDICATOR LAMP. ................................................286.1K JOYSTICK UNIT LIFT / LOWER /SLEW CONTROL .................................................286.1L WEIGHT TRANSFER SWITCH .............................286.1M CUTTERS RUNNING INDICATOR LAMP .............286.1N FAULT INDICATOR LAMP ....................................296.1P ROTATING BEACON SWITCH (OPTIONAL) ........296.1R HAZARD WARNING SWITCH (OPTIONAL) .........296.1S INDICATOR WARNING LAMP (OPTIONAL) .........296.2 TRACTION PEDAL ................................................306.3 STEERING TILT CONTROL ..................................306.4 HORN .....................................................................306.5 DIFF LOCK ............................................................316.6 POWER OUTLET ..................................................316.7 PARKING BRAKE RELEASE VALVE ....................316.8 FREE WHEEL ........................................................326.9 CONTROLLER ERROR CODES ...........................326.10 LIGHTING KIT (OPTIONAL) ..................................326.11 SEAT RIGHT HAND ARM REST & POD ...............337.1 DAILY INSPECTION ..............................................347.2 OPERATOR PRESENCE AND SAFETYINTERLOCK SYSTEM ...........................................357.3 OPERATING PROCEDURE ..................................367.4 FITTING THE CUTTING UNIT TO THEMACHINE ...............................................................377.5 OPERATION OF THE MACHINE ..........................387.6 STARTING THE ENGINE ......................................387.7 DRIVING ................................................................387.8 MOWING ................................................................387.9 TO STOP THE ENGINE ........................................387.10 UNBLOCKING CUTTER DECKS ..........................397.11 TRANSPORTING ON A TRAILER .........................397.12 SLINGING THE MACHINE ....................................397.13 WORKING ON SLOPES .........................................428.1 MAINTENANCE & LUBRICATION CHART ...........448.2 ENGINE LUBRICATION ........................................468.3 ENGINE: FAN BELT ..............................................478.4 ENGINE COOLANT ...............................................488.5 HYDRAULIC SYSTEM ...........................................498.7 HYDRAULIC TEST PORTS ...................................508.8 FUEL SYSTEM ......................................................518.9 AIR CLEANER .......................................................528.10 BATTERY ...............................................................528.12 MACHINE MAINTENANCE ...................................538.11 REAR HUB NUT LOCK- APPLICATION ANDINSPECTION. ........................................................538.13 MACHINE MAINTENANCE WITH CAB FITTED ...539.1 TRACTION CONTROL PEDAL .............................549.2 WEIGHT TRANSFER ADJUSTMENT ...................549.3 HEIGHT OF CUT ...................................................559.4 BLADE CHANGE ...................................................569.5 BLADE SHARPENING........................................... 569.6 LIFT ARM PROXIMITY SWITCH ...........................579.7 GENERAL INSTRUCTIONSFOR GRAMMER SEATS ....................................... 589.8 SEAT (GRAMMER MSG85) ..................................609.9 AIR SUSPENSIONSEAT (GRAMMER MSG75 -521) ..........................619.9.1 WEIGHT ADJUSTMENT.........................................619.9.2 FORE/AFT ADJUSTMENT ....................................619.9.3 BACKREST EXTENSION .......................................629.9.4 SEAT HEATER .......................................................629.9.5 LUMBAR SUPPORT ..............................................629.9.6 ARMREST.............................................................. 639.9.7 ARMREST ADJUSTMENT .....................................639.9.8 BACKREST ADJUSTMENT ...................................639.9.9 MAINTENANCE .....................................................6410.1 152 CM REAR DISCHARGE DECK ......................6510.2 183 CM REAR DISCHARGE DECK ......................6510.3 152 CM MULCHING DECK ...................................6510.4 152 CM MULCHING DECK CONVERSION KIT ....6510.5 160CM SIDE DISCHARGE DECK .........................6510.6 FLAIL MOWER ......................................................6510.7 ROPS CAB KIT ......................................................6510.8 ROPS FRAME ....................................................... 6610.9 ROTARY BEACON KIT ......................................... 6610.11 MIRROR KIT ..........................................................6710.12 STORAGE RACKS ................................................6810.13 STORAGE POD .....................................................6810.14 AUXILIARY HYDRAULIC SERVICES KIT............. 6810.15 ROTARY BRUSH................................................... 6910.16 SNOW BLADE .......................................................6910.17 WEIGHT KIT .......................................................... 6910.18 E STOP KIT ...........................................................7010.19 SLAVE BATTERY LEAD KIT .................................7011.1 TROUBLESHOOTING GENERAL .........................7112 QUALITY OF CUT TROUBLESHOOTING12.1 WASHBOARDING .................................................7212.2 STEP CUTTING......................................................7312.3 SCALPING .............................................................7412.4 STRAGGLERS .......................................................7512.5 STREAKS ...............................................................7612.6 WINDROWING .......................................................7712.7 MISMATCHED CUTTING UNITS ..........................7813.1 FUSES & RELAYS .................................................7914 TORQUES .............................................................8115 GUARNTEE ............................................................82SECTION PAGE SECTION PAGE