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Dell 5535dn Service Manual

Also see for Multifunction Laser Printer 5535dn: Quick referenceDatasheet

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Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Table Of Contents
  12. Table Of Contents
  13. notices and safety information
  14. safety information
  15. Maintenance approach
  16. Printer overview
  17. Options
  18. Supported paper sizes, types, and weights
  19. Paper types and weights supported by the printer
  20. Tools required for service
  21. Acronyms
  22. Start
  23. Confirm the installation status
  24. User attendance messages
  25. Error code table
  26. Service checks
  27. Sensor (narrow media) service check
  28. Sensor (duplex input) service check (external duplex only)
  29. Sensor (envelope feeder empty) service check
  30. Sensor (ADF sheet through) static jam service check
  31. Sensor (ADF sheet through) late jam service check 290.01
  32. Sensor (ADF 1st scan) late jam service check
  33. Sensor (ADF sheet through) lingering jam service check
  34. Sensor (1st scan) static jam service check
  35. Sensor (2nd scan) static jam service check
  36. Sensor (ADF media exit) late jam service check
  37. ADF top door open jam service check
  38. sensor (adf media exit) static jam service check
  39. sensor (adf media exit) lingering jam service check
  40. sensor (input) late jam service check
  41. sensor (input) lingering jam service check
  42. sensor (input) early jam service check
  43. sensor (input) static jam service check
  44. sensor (fuser output) late jam service check
  45. sensor (fuser output) lingering jam service check
  46. sensor (fuser output) static jam service check
  47. sensor (narrow media) static jam service check
  48. sensor (duplex input) late jam service check
  49. sensor (duplex input) lingering jam service check
  50. sensor (duplex input) static jam service check
  51. sensor (pass through) late jam service check
  52. sensor (pass through) lingering jam service check
  53. sensor (pass through) static jam service check
  54. sensor (stapler pass through) late jam service check
  55. sensor (stapler pass through) static jam service check
  56. sensor (output pass through) lingering jam service check
  57. sensor (mailbox empty) late jam service check
  58. sensor (mailbox empty) static jam service check
  59. sensor (toner empty) service check
  60. nvram mismatch failure (950.00 through 950.29) service check
  61. image quality trouble
  62. image quality
  63. blank print (no print)
  64. solid black
  65. vertical lines and bands (process direction)
  66. horizontal white stripes or bands (side to side direction)
  67. vertical stripes (process direction)
  68. horizontal stripes (side to side direction)
  69. partial lack
  70. after image
  71. background (fog)
  72. media damage
  73. no fuse
  74. adf & scanner related troubleshooting
  75. adf & scanner image quality
  76. vertical lines (process direction using the adf)
  77. spots (using flatbed scanner)
  78. skew (using adf)
  79. media damage (using adf)
  80. network service check
  81. diagnostic aids
  82. understanding the home screen
  83. using the touch-screen buttons
  84. other touch-screen buttons
  85. accessing service menus
  86. diagnostics menu
  87. registration (printer)
  88. print tests
  89. input source tests
  90. hardware tests
  91. dram test
  92. duplex tests
  93. top margin (duplex)
  94. duplex feed
  95. input tray tests
  96. output bin tests
  97. device tests
  98. printer setup
  99. configuration id
  100. ep setup
  101. event log
  102. print log
  103. scanner tests
  104. entering configuration menu
  105. reset maintenance counter
  106. print quality pages
  107. size sensing
  108. panel menus
  109. factory defaults
  110. min copy memory
  111. fb edge erase
  112. disable scanner
  113. action for prompts
  114. jobs on disk
  115. wipe disk
  116. les applications
  117. exit configuration menu
  118. printer configurations
  119. printer theory
  120. functions of main components
  121. rear media guide
  122. sensor (mpf media empty)
  123. sensor (input)
  124. transfer roll assembly
  125. polygon printhead assembly
  126. fuser components
  127. pressure roll
  128. fuser unit assembly (type 1 and type)
  129. sensor (standard bin full)
  130. electrical components and controller
  131. main cooling fan
  132. printhead control
  133. xerographic and print cartridge components
  134. auto density sensing
  135. document scanning at adf
  136. sensor (fb scanner hp)
  137. simplex and duplex document feed
  138. names and functions of components
  139. sensor (adf sheet through)
  140. high capacity input tray (hcit) tray assembly
  141. sheet/550-sheet tray assembly
  142. media level sensing
  143. media tray assembly
  144. paper jams
  145. x staple jams
  146. adjusting skew
  147. flatbed scanner skew adjustment
  148. adf skew adjustment (via duplex ccd assembly)
  149. media squareness check
  150. print skew correction procedure
  151. copy skew correction procedure
  152. security reset jumper
  153. printer skew specifications
  154. print registration
  155. repair information
  156. polygon printhead mechanical registration adjustment
  157. alignment assembly adjustment
  158. fuser solenoid adjustment
  159. removal procedures
  160. charge roll assembly removal
  161. duplex assembly removal
  162. duplex cooling fan removal
  163. duplex drive motor assembly removal
  164. duplex input sensor assembly removal
  165. media turn guide removal
  166. main cooling fan removal
  167. fuser drive release linkage removal
  168. fuser wiper cover assembly removal
  169. hvps card assembly removal
  170. option drive shaft removal
  171. main drive motor assembly removal
  172. alignment assembly removal
  173. media out actuator removal
  174. mpf cam gear removal
  175. mpf lift plate assembly removal
  176. mpf pick roll assembly removal
  177. pick arm assembly removal
  178. pick roll assembly removal
  179. print cartridge clamp assembly removal
  180. print cartridge id connector assembly removal
  181. printhead assembly removal
  182. connection access cover, rear removal
  183. cover assembly, rear lower (x654, x656, and x)
  184. sensor (duplex input) removal
  185. sensor (input) removal
  186. standard bin actuator assembly removal
  187. sensor (toner density) removal
  188. lvps card assembly removal
  189. access door removal
  190. system card assembly removal
  191. hard drive removal
  192. hard drive cooling fan removal
  193. fax card assembly removal
  194. transfer roll assembly removal
  195. transfer roll bracket assembly, left removal
  196. transfer deflector removal
  197. redrive assembly removal
  198. adf feed / pick roll assembly removal
  199. adf separator roll removal
  200. adf separator torque limiter assembly removal
  201. adf cover, front removal
  202. adf cover, rear removal
  203. adf top door assembly removal
  204. adf controller card removal
  205. adf platen cushion removal
  206. adf duplex ccd scan glass assembly removal (x654, x656, and x)
  207. adf duplex ccd assembly removal (x654, x656, and x)
  208. adf pinch roll assembly removal
  209. adf turn guide removal
  210. adf media pinch pad assembly removal
  211. sensor (adf media exit) fan bracket assembly removal (x654, x656, and x)
  212. adf transport drive motor bracket assembly w/cable removal
  213. adf pick roll position cam assembly removal
  214. adf solenoid assembly removal
  215. sensor (adf lower door interlock) removal
  216. sensor (adf 1st scan) removal
  217. sensor (adf document set) removal
  218. switch (adf closed interlock) removal
  219. adf unit assembly removal (models x651, x652/5535dn, x654, and x)
  220. adf left hinge removal
  221. adf right hinge removal
  222. cover, left rear corner removal (model x)
  223. sensor (standard bin exit) actuator assembly removal
  224. sensor (adf media exit) bracket assembly removal (x)
  225. scanner ccd assembly removal
  226. scanner reference led cable assembly removal
  227. scanner unit assembly removal (models x651, x652/5535dn, x654, and x)
  228. scanner unit assembly removal (model x)
  229. mpf tray door assembly removal (models x651, x652/5535dn, x654, and x)
  230. mpf tray door assembly removal (model x)
  231. fuser access assembly removal
  232. output cover assembly removal (model x)
  233. redrive assembly removal (model x)
  234. laser cover removal (model x)
  235. laser cover removal (models x651, x652/5535dn, x654, and x)
  236. standard output bin led assembly removal (models x651, x652/5535dn, x654, and x)
  237. operator panel assembly removal (model x)
  238. card reader assembly removal (model x)
  239. usb cable removal (model x)
  240. operator panel door assembly removal (models x651, x652/5535dn, x654, and x)
  241. print cartridge cover assembly removal (model x)
  242. side cover, right removal (model x)
  243. side cover, right removal (models x651, x652/5535dn, x654, and x)
  244. side cover, left removal (model x)
  245. cover, rear lower removal
  246. scanner support cover, right rear removal (model x)
  247. scanner support inner cover, right removal (model x)
  248. scanner support cover, right removal (model x)
  249. scanner controller card assembly removal (models x651, x652/5535dn, x654, and x)
  250. scanner cover, rear removal
  251. scanner cover, left removal (model x)
  252. scanner cover, right removal (models x651, x652/5535dn, x654, and x)
  253. scanner platen glass cover assembly removal (model x)
  254. scanner support platform removal (models x651, x652/5535dn, x654, and x)
  255. carriage belt tensioner assembly removal
  256. carriage drive motor assembly with cable removal
  257. carriage belt removal
  258. scanner / adf duplex ccd exposure lamp removal
  259. scanner interface card assembly removal
  260. scanner cooling fan filter removal
  261. scanner support cover, left rear removal (model x)
  262. scanner support cover, left front removal (model x)
  263. scanner support cover, left removal (model x)
  264. sensor (platen glass length) assembly removal
  265. sensor (scanner hp) assembly w/bracket removal
  266. option removals
  267. high capacity input tray (hcit) media tray assembly removal
  268. high capacity input tray (hcit) tray cover, front removal
  269. high capacity input tray (hcit) cover, rear removal
  270. high capacity input tray (hcit) cover, right removal
  271. high capacity input tray (hcit) cover, left removal
  272. high capacity input tray (hcit) anti-tip latch assembly removal
  273. high capacity input tray (hcit) drawer slide assembly removal
  274. high capacity input tray (hcit) controller card assembly removal
  275. high capacity input tray (hcit) media size actuator assembly removal
  276. sensor (hcit tray raised hp) with cable assembly removal
  277. sensor (hcit pass through) with cable removal
  278. high capacity input tray (hcit) pick arm bracket assembly removal
  279. high capacity input tray (hcit) tray closed latch with spring removal
  280. sheet media out actuator removal
  281. sheet bellcrank recoil spring removal
  282. upper interface cable assembly removal
  283. sheet option drive shaft with spring removal
  284. media tray roller catch assembly removal
  285. mfp stapler assembly rear door assembly removal
  286. mfp stapler assembly left cover removal
  287. mfp stapler assembly handle cover removal
  288. mfp stapler assembly led sensor cover removal
  289. mfp stapler assembly sensor (finisher media bin present) removal
  290. mfp stapler assembly tamper drive belt removal
  291. mfp stapler assembly tamper drive motor assembly removal
  292. mfp stapler assembly stapler unit assembly removal
  293. mfp stapler assembly sensor (media stack) removal
  294. mfp stapler assembly sensor (stapler access door interlock) removal
  295. mfp stapler assembly sensor (tamper hp left and right) removal
  296. mfp stapler assembly sensor (bin full receive) removal
  297. mfp stapler assembly sensor (media in stapler) removal
  298. mfp stapler assembly sensor (deflector hp) removal
  299. bin mailbox assembly left cover removal
  300. bin mailbox assembly sensor (media bin full) removal
  301. bin mailbox assembly sensor (deflector gate hp) removal
  302. bin mailbox assembly rear door assembly removal
  303. bin mailbox assembly right cover removal
  304. bin mailbox assembly top cover removal
  305. bin mailbox assembly deflector gate solenoid removal
  306. bin mailbox assembly transport solenoid removal
  307. bin mailbox assembly spring removal
  308. bin mailbox assembly deflector gate (bin 1 through 3) removal
  309. bin mailbox assembly deflector gate (bin 4) removal
  310. bin mailbox assembly sensor (pass through) removal
  311. bin mailbox assembly sensor (mailbox empty) removal
  312. bin mailbox assembly standard output bin led removal
  313. bin mailbox assembly led clear lens removal
  314. offset stacker rear door assembly removal
  315. offset stacker left cover removal
  316. offset stacker handle cover removal
  317. offset stacker led sensor cover removal
  318. offset stacker sensor (finisher media bin present) removal
  319. offset stacker tamper drive belt removal
  320. offset stacker tamper drive motor assembly removal
  321. offset stacker paddle drive motor assembly removal
  322. offset stacker sensor (media stack) removal
  323. offset stacker sensor (paddle hp) removal
  324. offset stacker sensor (tamper hp left and right) removal
  325. offset stacker sensor (bin full receive) removal
  326. offset stacker sensor (deflector hp) removal
  327. connector locations
  328. preventive maintenance
  329. scheduled maintenance
  330. cleaning the scanner glass
  331. parts catalog
  332. assembly 5: pick arm and media tray assemblies
  333. assembly 8: system card, hvps and scanner controller card assemblies
  334. assembly 9: fuser and lvps card assemblies
  335. assembly 15: 550 sheet option tray assembly (x)
  336. assembly 17: 550 sheet option tray assembly (x651, x652/5535dn, x654, and x)
  337. assembly 19: mfp stapler assembly
  338. assembly 30: miscellaneous
  339. assembly 31: power cords
  340. assembly 32: universal trays and accessories
  341. Table Of Contents
  342. Table Of Contents
  343. part number index
Dell 5535dn Service Manual Manual pdf 1 page image
 
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This manual is suitable for:
Multifunction Laser Printer 5535dn
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