Eaton 93PM Installation And Operation Manual Manual pdf 9 page image
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Eaton 93PM Installation And Operation Manual

Also see for 93PM IBC-L: User and installation guideManualInstallation and operation manualUser and installation guideUser and installation guide

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Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. list of tables
  9. INTRODUCTION
  10. Figure 1-1. Eaton 93PM UPS (20–100 kW)
  11. Control Panel
  12. Advanced Battery Management
  13. Sidecar Integrated Accessory Cabinet-Bypass
  14. Monitoring and Communication
  15. Using This Manual
  16. Symbols, Controls, and Indicators
  17. For More Information
  18. Getting Help
  19. SAFETY WARNINGS
  20. UPS INSTALLATION PLAN AND UNPACKING
  21. Table 3-1. Air Conditioning or Ventilation Requirements During Full Load Operation
  22. Table 3-2. UPS Cabinet Weights
  23. Table 3-3. UPS Cabinet Clearances
  24. Figure 3-1. UPS Cabinet Dimensions (Front and Right Side Views)
  25. Figure 3-2. UPS Cabinet Dimensions (Top and Bottom Views)
  26. Figure 3-3. UPS Cabinet Front and Back Floor Mounting Bracket Mounting Dimensions (Back Views)
  27. Figure 3-4. UPS Cabinet with Left-Mounted or Right-Mounted Sidecar Dimensions (Front and Right Side Views)
  28. Figure 3-5. UPS Cabinet with Left-Mounted or Right-Mounted Sidecar Dimensions (Top and Bottom Views)
  29. Figure 3-6. UPS Cabinet Center of Gravity
  30. Figure 3-7. UPS Cabinet with Left-Mounted or Right-Mounted Sidecar Center of Gravity
  31. Figure 3-8. Remote EPO Switch Dimensions
  32. UPS System Power Wiring Preparation
  33. External Parallel UPS System Power Wiring Preparation
  34. Figure 3-9. 93PM External Parallel Wire Length
  35. Eaton 93PM-100-1 and 93PM-100-2 (N+1)
  36. Eaton 93PM-100-2 and 93PM-100-3 (N+1)
  37. Table 3-6. UPS External Power Cable Terminations for the Eaton 93PM-100-1, 93PM-100-2, and 93PM-100-3
  38. Table 3-7. Power Cable Conduit Recommendations for the Eaton 93PM-100-1 and Eaton 93PM-100-2 (N+1)
  39. Table 3-8. Power Cable Conduit Recommendations for the Eaton 93PM-100-2 and Eaton 93PM-100-3 (N+1)
  40. Table 3-9. Recommended Input and Bypass Circuit Breaker Ratings
  41. Table 3-10. Recommended Output Circuit Breaker Ratings
  42. Table 3-11. Recommended DC Input Battery Disconnect Circuit Breaker Ratings (216 Cell)
  43. Table 3-12. Recommended DC Input Battery Disconnect Circuit Breaker Ratings (240 Cell)
  44. UPS System Interface Wiring Preparation
  45. Inspecting and Unpacking the UPS Cabinets
  46. Figure 3-10. UPS Cabinet as Shipped on Pallet
  47. Figure 3-11. UPS Cabinet with Left-Mounted or Right-Mounted Sidecar as Shipped on Pallet
  48. UPS SYSTEM INSTALLATION
  49. Figure 4-1. Removing the Pallet Skids and Supports – Eaton 93PM UPS
  50. Figure 4-2. Removing the Sidecar Pallet Skids and Supports – Eaton 93PM UPS
  51. Integrated Battery Cabinet Installation
  52. Sidecar Integrated Accessory Cabinet-Tie Wiring Installation
  53. Figure 4-4. UPS Conduit and Wire Entry Locations
  54. Figure 4-5. Sidecar Conduit and Wire Entry Locations
  55. Figure 4-6. UPS Inter-Cabinet Wiring Access Location
  56. Figure 4-7. Power Terminal Locations
  57. Battery Power Wiring
  58. Installing Interface Connections
  59. Figure 4-9. Interface Terminal Locations
  60. Figure 4-10. Interface Terminal Detail
  61. Figure 4-12. Wire Tie Anchors
  62. Installing Battery Detect Interface Connections
  63. Installing Battery Shunt Trip Interface Connections
  64. Figure 4-15. Battery Shunt Trip Location
  65. Figure 4-16. Battery Shunt Trip Terminal Detail
  66. Generator Interface Connections
  67. Installing External Parallel CAN Control Wiring and Connections
  68. Table 4-4. External Parallel CAN and Pull Chain Connections
  69. Figure 4-18. External Parallel CAN Wiring
  70. Installing External Parallel Pull Chain Control Wiring and Connections
  71. Installing Minislot Interface Connections
  72. Figure 4-20. External Parallel Pull Chain Wiring
  73. Installing a REPO Switch
  74. Figure 4-21. REPO Switch
  75. Figure 4-23. Normally-Open REPO Switch Wiring
  76. Initial Startup
  77. installation checklist
  78. UNDERSTANDING UPS OPERATION
  79. Single UPS
  80. Normal Mode
  81. Bypass Mode
  82. Battery Mode
  83. Figure 5-5. Path of Current Through the UPS in Battery Mode
  84. Single UPS Unit System Oneline Configurations
  85. Figure 5-6. Eaton 93PM-100-1 UPS System Oneline
  86. Figure 5-7. Eaton 93PM-100-1 UPS System with Two-Breaker Bypass Oneline
  87. Figure 5-8. Eaton 93PM-100-1 UPS System with Three-Breaker Bypass Oneline
  88. Figure 5-9. Eaton 93PM-100-1 UPS System with Four-Breaker Bypass Oneline
  89. Figure 5-10. Eaton 93PM-100-2 UPS System Oneline
  90. Figure 5-11. Eaton 93PM-100-2 UPS System with Two-Breaker Bypass Oneline
  91. Figure 5-12. Eaton 93PM-100-2 UPS System with Three-Breaker Bypass Oneline
  92. Figure 5-13. Eaton 93PM-100-2 UPS System with Four-Breaker Bypass Oneline
  93. Figure 5-14. Eaton 93PM-100-3 UPS System Oneline
  94. Figure 5-15. Eaton 93PM-100-3 UPS System with Two-Breaker Bypass Oneline
  95. Figure 5-16. Eaton 93PM-100-3 UPS System with Three-Breaker Bypass Oneline
  96. Figure 5-17. Eaton 93PM-100-3 UPS System with Four-Breaker Bypass Oneline
  97. UPS OPERATING INSTRUCTIONS
  98. Using the Control Panel
  99. Status Indicators
  100. Using the LCD Touch Screen
  101. Using the Menu
  102. Display Menu Operation
  103. Figure 6-5. Typical Meters Summary Screen
  104. Figure 6-7. Typical System Log Screen
  105. Figure 6-9. Typical Information Screen
  106. Figure 6-11. Typical Settings Configuration 1 Screen
  107. Sign In
  108. Figure 6-14. Sign In Password Screen
  109. System Controls
  110. Figure 6-17. Typical UPS Control Screen
  111. Figure 6-19. Typical UPM Control Screen
  112. Single UPS Operation
  113. Starting the UPS in Bypass Mode
  114. Starting a Single UPM
  115. Transfer from ESS Mode to Double Conversion Mode
  116. Single UPM Shutdown
  117. Charger Control
  118. Using the Remote Emergency Power-off Switch
  119. Figure 6-21. REPO Operation
  120. Multiple External Parallel System Operation
  121. Starting the Parallel System in Bypass Mode
  125. Single UPS Restart
  126. Parallel System and Critical Load Shutdown
  127. Using the LOAD OFF Command
  129. COMMUNICATION
  130. Building Alarm Monitoring
  131. Installing PredictPulse
  132. UPS MAINTENANCE
  133. Performing Preventive Maintenance
  134. ANNUAL Maintenance
  135. Installing Batteries
  136. PRODUCT SPECIFICATIONS
  137. UPS Output
Eaton 93PM Installation And Operation Manual Manual pdf 9 page image
Eaton 93PM UPS (20–100 kW, 480V – 100 kW Frame) Installation and Operation Manual P-164000227—Rev 6 www.eaton.com/powerquality vList of FiguresFigure 1-1. Eaton 93PM UPS (20–100 kW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Figure 1-2. Eaton 93PM UPS (20–100 kW) with Left or Right Mounted Sidecar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Figure 3-1. UPS Cabinet Dimensions (Front and Right Side Views) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6Figure 3-2. UPS Cabinet Dimensions (Top and Bottom Views). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7Figure 3-3. UPS Cabinet Front and Back Floor Mounting Bracket Mounting Dimensions (Back Views). . . . . . . . . . . . . 3-8Figure 3-4. UPS Cabinet with Left-Mounted or Right-Mounted Sidecar Dimensions (Front and Right Side Views) . . . . 3-9Figure 3-5. UPS Cabinet with Left-Mounted or Right-Mounted Sidecar Dimensions (Top and Bottom Views) . . . . . . . 3-10Figure 3-6. UPS Cabinet Center of Gravity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11Figure 3-7. UPS Cabinet with Left-Mounted or Right-Mounted Sidecar Center of Gravity . . . . . . . . . . . . . . . . . . . . . . . 3-12Figure 3-8. Remote EPO Switch Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13Figure 3-9. 93PM External Parallel Wire Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16Figure 3-10. UPS Cabinet as Shipped on Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28Figure 3-11. UPS Cabinet with Left-Mounted or Right-Mounted Sidecar as Shipped on Pallet . . . . . . . . . . . . . . . . . . . . 3-29Figure 4-1. Removing the Pallet Skids and Supports – Eaton 93PM UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2Figure 4-2. Removing the Sidecar Pallet Skids and Supports – Eaton 93PM UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3Figure 4-3. Removing the Sidecar Rear Shipping Bracket – Eaton 93PM UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5Figure 4-4. UPS Conduit and Wire Entry Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8Figure 4-5. Sidecar Conduit and Wire Entry Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9Figure 4-6. UPS Inter-Cabinet Wiring Access Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10Figure 4-7. Power Terminal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11Figure 4-8. Power Terminal Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12Figure 4-9. Interface Terminal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14Figure 4-10. Interface Terminal Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15Figure 4-11. Bottom Access Interface Wiring Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15Figure 4-12. Wire Tie Anchors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16Figure 4-13. Building Alarm Terminal Block Connector Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16Figure 4-14. Relay Contact Terminal Block Connector Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17Figure 4-15. Battery Shunt Trip Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20Figure 4-16. Battery Shunt Trip Terminal Detail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21Figure 4-17. Battery Shunt Trip Terminal Assignments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21Figure 4-18. External Parallel CAN Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25Figure 4-19. External Parallel Terminal Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25Figure 4-20. External Parallel Pull Chain Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28Figure 4-21. REPO Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30Figure 4-22. REPO Terminal Block Connector Assignments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30Figure 4-23. Normally-Open REPO Switch Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31Figure 4-24. Normally-Closed REPO Switch Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31Figure 5-1. Main Elements of the UPS System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1Figure 5-2. Path of Current Through the UPS in Energy Saver System Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3Figure 5-3. Path of Current Through the UPS in Normal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4Figure 5-4. Path of Current Through the UPS in Bypass Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5Figure 5-5. Path of Current Through the UPS in Battery Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6Figure 5-6. Eaton 93PM-100-1 UPS System Oneline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8Figure 5-7. Eaton 93PM-100-1 UPS System with Two-Breaker Bypass Oneline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9Figure 5-8. Eaton 93PM-100-1 UPS System with Three-Breaker Bypass Oneline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10Figure 5-9. Eaton 93PM-100-1 UPS System with Four-Breaker Bypass Oneline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
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