Eaton HFX Series Installation And Operation Manual

EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 20194322.0 TESTING AND VALIDATIONRequirement SpecificationsElectrical/EMI/EMC2004/104/EC European Union automotive EMC directiveCISPR 25 Conducted emissions (EU broadband & narrowband limits)CISPR 25 Radiated emissions (EU broadband & narrowband limits)ISO 11452-4 Immunity to narrowband conducted electromagnetic energy via bulk current injectionISO 11452-2 Immunity to narrowband radiated electromagnetic energy via absorption lined chamberSAE J1113-2:2004 Audio frequency noise immunityISO7637-2:2004 Automotive test pulse 1 reference level IVISO7637-2:2004 Automotive test pulse 2a, 2b reference level IVISO7637-2:2004 Automotive test pulse 3a, 3b reference level IVISO7637-2:2004 Automotive test pulse 4 reference level IVISO7637-2:2004 Automotive test pulse 5 reference level IVSAE J1113-12 Chattering relay testSAE J1113-12 Mutual couplingISO 10605:2001 Sect 5.2.2 ESD powered up test - direct contact discharge test level IV ISO10605:2001 Sect 5.2.3 ESD powered up test - air discharge test level IVISO 10605:2001 Sect 7 ESD unpowered handling - direct contact discharge test level IVISO 10605:2001 Sect 7 ESD unpowered handling - air discharge test level IVEN61000-4-2:1995 Sect 8.3.2.1&2 ESD indirect discharge with horizontal and vertical coupling plane method test level IV SAEJ1113-26 Immunity to A.C. power line electric fields reference +/- 15 kVSAE J1113-26 Immunity to A.C. power line magnetic fields reference 40 uTMechanical/EnvironmentalStorage Temperature Range -40°C - 125°COperating Temperature Range -40°C - 105°C (USB use is limited to 85°C)Initial Conditioning -40°C for 24 hours, 105°C for 24 hoursHigh Temperature endurance 125°C for 200 hours unpowered. After test unit must be functional VoltageRange 6 V - 32 VIgnition Cycling 10,000 cycles of I minute max supply voltage alternating with 1 minute no voltage at power supply connection.Thermal Shock J1455 Section 4.1.3.2; 2 hour -40°C two hour soak, 5 four hour cycles, two hours @ -40°C & two hours @ 105°CHumidity/Temp Cycling J1455 Section 4.2.3 Six 48 hour cycle at 20°C to 60°C, 90 - 98% RHRain Cycle 100 cycles 1 hour tap water spray, 1 hour 71°CThermal Cycling 1000 cycles from -40°C to 105°C powered, test full load every 200 cyclesBrine Ingestion 8 cycles of 1 hour at 105°C followed by 1 hour in brine solution @ 13°CHot Plugging 5 cycles connect/disconnect while activeIngress Protection IP67/IP69KTransit Shock J1455 Section 4.11.3.2Vibration J1455 Section 4.10.4.1/5.82Grms, 8 hours per axisShock J1455 Section 4.10.4/6+/-pulses, 50 G's, 6 msFluid Compatibility J1455 Section 4.4.3Dust J1455 Section 4.7.3/IEC529Thermal Shock J1455 Section 4.1.3.2Handling Drop Test J1455 Section 4.11.3.1/ 1 meter drop on concrete on each of 6 box facesSalt Spray J1455 Section 4.3.3Wash Down J1455 Section 4.5.3/4.83MPa, 11.4 l/min, 10.2 cm away, 2 minutes durationIce 3 cycles (stabilize -20°C then submerge in 0°C water, then -20°C)Maximum Voltage 168 hours at 105°C with 16 VDCSalt Fog ASTM-B117/96 hours at 35°C 5% NaClShort Circuit Short each pin to supply and ground in powered stateSteam Clean 5.7 l/min 2.41 Mpa 20 -30 cm distance for 375 cyclesTri-Temperature Functional One 24 hour cycle form -40°C to +105°CChemical Compatibility See list belowTemperature Destruct Test Increase temperature until unit is destroyed (dwell at max for 10 minutes, bring down to room temp and repeat cyclically)HFX Product Family