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ABB IRC5 Compact manuals

IRC5 Compact first page preview

IRC5 Compact

Brand: ABB | Category: Robotics
Table of contents
  1. Table Of Contents
  2. Overview
  3. Safety note
  4. Procedures
  5. Procedure for MultiMove systems
  6. Common procedures for all systems
  7. General
  8. What is a FlexPendant
  9. What is RobotStudio
  10. What is RobotWare
  11. About the media pool
  12. When to use the FlexPendant and RobotStudio
  13. HAC16590
  14. Product documentation, M2004
IRC5 Compact first page preview

IRC5 Compact

Brand: ABB | Category: Controller
Table of contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Overview
  5. Product documentation, M2004
  6. Safety
  7. General safety information
  8. General Information
  9. Safety risks
  10. Safety actions
  11. Safety stops
  12. What is an emergency stop
  13. What is a safety stop
  14. What is safeguarding
  15. Safety related instructions
  16. DANGER - Make sure that the main power has been switched off
  17. WARNING - The unit is sensitive to ESD
  18. Controller
  19. CAUTION - Hot components in controller
  20. Installation and Commissioning, IRC5
  21. Installation Activities
  22. Transporting and handling
  23. On-site Installation
  24. Connections
  25. Connecting power supply to the IRC5 Panel Mounted Controller
  26. Connecting fan unit to IRC5 Panel Mounted Drive Module
  27. Connecting a FlexPendant
  28. Connecting a PC to the service port
  29. Connection to serial channel connector
  30. The MOTORS ON/MOTORS OFF circuit
  31. Connection of external safety relay
  32. Connection of Drive Module Disconnect, by limit switch
  33. Connecting a Limit switch override push button
  34. Drive system
  35. Configuration of the drive system, IRC5
  36. Memory functions
  37. Connecting a USB memory to the computer unit
  38. I/O system
  39. Installation of add-ons
  40. Installation of additional Drive Module
  41. Installation of external operator's panel, IRC5
  42. Installation of I/O, Gateways and encoder interface units, IRC5
  43. Maintenance activities, controller IRC5
  44. Inspection activities
  45. Changing/replacing activities
  46. Cleaning activities
  47. Cleaning the FlexPendant
  48. Repair activities, controller IRC5
  49. Replacement of panel board
  50. Replacement of power supply
  51. Replacement of customer I/O power supply, IRC5
  52. Replacement of drive system power supply
  53. Replacement of I/O units and Gateways
  54. Replacement of backup energy bank
  55. Replacement of computer unit DSQC639
  56. Replacement of motherboard in computer unit DSQC639
  57. Replacement of DDR SDRAM memory on motherboard in computer unit DSQC639
  58. Replacement of PCI boards in the computer unit DSQC639
  59. Replacement of fieldbus adapter in the computer unit DSQC639
  60. Replacement of fan in computer unit DSQC639
  61. Replacement of Compact Flash memory in computer unit DSQC639
  62. Replacement of servo drive units and rectifier
  63. Replacement of Axis computer
  64. Replacement of Contactor Interface Board
  65. Replacement of drive system fans
  66. Replacement of transformer unit
  67. Replacement of brake resistor bleeder
  68. Reference information, IRC5
  69. Unit conversion
  70. Screw joints
  71. Weight specifications
  72. Standard toolkit, IRC5
  73. Document references
  74. Spare Parts
  75. Manipulator cables
  77. Position switch cables
  78. Customer signal, CS/CP and CS
  79. Customer power-signal
  80. Circuit Diagram
IRC5 Compact first page preview

IRC5 Compact

Brand: ABB | Category: Controller
Table of contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Overview
  5. Product documentation, M2004
  6. Safety
  7. General safety information
  8. General Information
  9. Safety risks
  10. Safety actions
  11. Safety stops
  12. What is an emergency stop
  13. What is a safety stop
  14. What is safeguarding
  15. Safety related instructions
  16. DANGER - Make sure that the main power has been switched off
  17. WARNING - The unit is sensitive to ESD
  18. CAUTION - Never stand on or use the cabinet as a ladder
  19. DSQC639
  20. CAUTION - Close the cabinet door
  21. CAUTION - Hot components in controller
  22. Installation and Commissioning, IRC5
  23. Installation Activities
  24. Transporting and handling
  25. Unpacking, IRC5 Controller
  26. On-site Installation
  27. Bolting down the controller
  28. Transportation screws
  29. Mounting the FlexPendant holder
  30. Connections
  31. Connecting a FlexPendant
  32. Connecting a PC to the service port
  33. Connection to serial channel connector
  34. Connecting power supply to the Single Cabinet Controller
  35. Connecting power supply to the Dual Cabinet Controller
  36. Connecting the communication cabling for the Dual Cabinet Controller
  37. Fitting the connector
  38. Connecting the manipulator to the IRC5 controller
  39. The MOTORS ON/MOTORS OFF circuit
  40. Connection of external safety relay
  41. Connection to MOTORS ON/MOTORS OFF contactor
  42. Connection of Drive Module Disconnect, by limit switch
  43. Connection of servo disconnect, by servo power switch
  44. Connecting a Limit switch override push button
  45. Drive system
  46. Configuration of the drive system, IRC5
  47. Memory functions
  48. Connecting a USB memory to the computer unit
  49. I/O system
  50. Installation of add-ons
  51. Installation of external operator's panel, IRC5
  52. Installation of Drive system parts
  53. Installation of I/O, Gateways and encoder interface units, IRC5
  54. Installation of PMC-card for Force Control Function
  55. Installation of extra mass memory in computer unit DSQC623
  56. Installation of Euromap and SPI
  57. Upgrading and installation of 2X Euromap interface (Option 671-4)
  58. Installation of cooling fan harness axis 1 and 2
  59. Installation of Hot plug
  60. Installing the EPS board DSQC 646 for Electronic Position Switches
  61. Installing the SafeMove board DSQC 647
  62. Installation of Remote Service
  63. Maintenance activities, controller IRC5
  64. Inspection activities
  65. Changing/replacing activities
  66. Replacement of moist dust filter
  67. Cleaning activities
  68. Cleaning moist dust filter
  69. Cleaning the FlexPendant
  70. Repair activities, controller IRC5
  71. Replacement of panel board
  72. Replacement of power supply
  73. Replacement of power distribution board
  74. Replacement of customer I/O power supply, IRC5
  75. Replacement of customer I/O power supply
  76. Replacement of drive system power supply
  77. Replacement of system power supply
  78. Replacement of Flange disconnect
  79. Replacement of I/O units and Gateways
  80. Replacement of backup energy bank
  81. Replacement of control system fan
  82. Replacement of heat exchange unit and fan
  83. Replacement of computer unit DSQC623
  84. Replacement of computer unit DSQC639
  85. Replacement of motherboard in computer unit DSQC623
  86. Replacement of motherboard in computer unit DSQC639
  87. Replacement of DDR SDRAM memory on motherboard in computer unit DSQC639
  88. Replacement of PCI cards in the computer unit DSQC623
  89. Replacement of PCI boards in the computer unit DSQC639
  90. Replacement of fieldbus adapter in the computer unit DSQC639
  91. Replacement of fan in computer unit DSQC623
  92. Replacement of fan in computer unit DSQC639
  93. Replacement of hard disk or IDE Flash module and cable in computer unit DSQC623
  94. Replacement of Compact Flash memory in computer unit DSQC639
  95. Replacement of computer power supply in computer unit DSQC623
  96. Replacement of servo drive units, rectifierand capacitorunit
  97. Replacement of Axis computer
  98. Replacement of EPS board DSQC 646
  99. Replacement of SafeMove board DSQC 647
  100. Replacement of Remote Service box
  101. Replacement of Contactor Interface Board
  102. Replacement of drive system fans
  103. Replacement of transformer unit
  104. Replacement of brake resistor bleeder
  105. Reference information, IRC5
  106. Unit conversion
  107. Screw joints
  108. Weight specifications
  109. Standard toolkit, IRC5
  110. Document references
  111. Lifting equipment and lifting instructions
  112. Spare Parts
  113. Manipulator cables
  115. Position switch cables
  116. Fan cables
  117. CP/CS Harness IRB 6400RF
  118. CP/CS Harness IRB 6600, 7600, 660, 6620 and 6640
  119. Customer signal, CS/CP and CS
  120. Customer power-signal
  121. External axis cables
  122. Circuit Diagram
IRC5 Compact first page preview

IRC5 Compact

Brand: ABB | Category: Controller
Table of contents
  1. Table Of Contents
  2. Table Of Contents
  3. Overview of this manual
  4. Product documentation, M2004
  5. Safety
  6. Safety in the manipulator system
  7. Safety risks
  8. Risks associated with live electric parts
  9. Safety actions
  10. Safety stops
  11. What is an emergency stop
  12. What is a safety stop
  13. What is safeguarding
  14. Safety related instructions
  15. Safety signals in the manual
  16. DANGER - Make sure that the main power has been switched off
  17. WARNING - The unit is sensitive to ESD
  18. CAUTION - Never stand on or use the cabinet as a ladder
  19. CAUTION - Make sure that there are no loose screws or turnings
  20. CAUTION - Close the cabinet door
  21. CAUTION - Hot components in controller
  22. Installation and commissioning
  23. Unpacking the controller
  24. On-site installation
  25. Mounting the FlexPendant holder
  26. Vertical mounting
  27. Buttons and switches
  28. Brake release button
  29. Connections
  30. Connectors on the IRC5 Compact controller
  31. Connecting a FlexPendant
  32. Connecting a PC to the service port
  33. Connection to serial channel
  34. Connecting power supply
  35. Fitting the connector
  36. Connecting the manipulator to the IRC5 Compact controller
  37. Descriptions for contacts XS7, XS9, XS10, XS11, XS12 and XS13
  38. The MOTORS ON/MOTORS OFF circuit
  39. Emergency stop output
  40. Opening the IRC5 Compact controller
  41. Accessing the controller parts
  42. Drive system
  43. Connecting a USB memory
  44. I/O system
  45. Installation of add-ons
  46. Installation of external operator's panel
  47. Installation of I/O, gateways and encoder interface units outside IRC5 Compact
  48. Installation of Remote Service antenna
  49. Installation of external terminal blocks
  50. Maintenance
  51. Changing/replacing activities
  52. Activities
  53. Cleaning the FlexPendant
  54. Repair
  55. Replacement of safety board
  56. Replacement of I/O unit
  57. Replacement of backup energy bank
  58. Replacement of motherboard
  59. Replacement of DDR SDRAM memory on motherboard
  60. Replacement of DeviceNet Lean board
  61. Replacement of PCI boards
  62. Replacement of fieldbus adapter
  63. Replacement of Compact Flash memory
  64. Replacement of drive unit
  65. Replacement of axis computer DSQC 668
  66. Replacement of system fans
  67. Replacement of brake resistor bleeder
  68. Replacement of Remote Service box
  69. Replacement of power supply
  70. Replacement of power distribution board
  71. Replacement of system power supply
  72. Replacement of line filter
  73. Decommissioning
  74. Introduction
  75. Reference information
  76. Applicable safety standards
  77. Unit conversion
  78. Screw joints
  79. Spare parts
  80. Manipulator cables
  81. Circuit diagrams
  82. Index
IRC5 Compact first page preview

IRC5 Compact

Brand: ABB | Category: Controller
Table of contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Overview of this manual
  5. Product documentation
  6. Network security
  7. Safety
  8. Safety data
  9. Protective stop and emergency stop
  10. Safety actions
  11. Make sure that the main power has been switched off
  12. Enabling device and hold-to-run functionality
  13. Recover from emergency stops
  14. Safety during troubleshooting
  15. Safety risks
  16. Risks associated with live electric parts
  17. The unit is sensitive to ESD
  18. Close the cabinet door
  19. Hot components in controller
  20. Make sure that all mode selector keys are kept safe
  21. Risk of disabling function "Reduced speed 250 mm/s
  22. Safety signals and symbols
  23. Safety symbols on controller labels
  24. Installation and commissioning
  25. Installation activities
  26. Transporting and handling
  27. Unpacking the controller
  28. On-site installation
  29. Bolting down the controller
  30. Transportation screws
  31. Mounting the FlexPendant holder
  32. Connections
  33. Connecting cables to the controller
  34. Power supply system requirements
  35. Connecting power supply to the controller
  36. Connecting the manipulator to the controller
  37. Connecting safety signals
  38. Connecting a FlexPendant
  39. Using the hot plug option
  40. Connectors on the computer unit
  41. Connecting a serial channel to the controller
  42. Programmable stop functions
  43. The MOTORS ON/MOTORS OFF circuit
  44. Connection of external safety relay
  45. Connection to MOTORS ON/MOTORS OFF contactor
  46. Connection of drive module
  47. Connection of Drive Module Disconnect, by limit switch
  48. Connection of servo disconnect, by servo power switch
  49. Connecting a Limit switch override push button
  50. Drive system
  51. Configuration of the drive system
  52. Memory functions
  53. Connecting a USB memory
  54. I/O system
  55. Local I/O devices
  56. DeviceNet I/O units
  57. Installation of add-ons
  58. Installation of external enabling device
  59. Installation of Local I/O devices
  60. Installation of DeviceNet I/O, Gateways and encoder interface units, IRC5
  61. Installation of cooling fan harness axis 1 and 2
  62. Installation of the option Hot plug
  63. Installing the EPS board DSQC 646 for Electronic Position Switches
  64. Installing the SafeMove board DSQC 647
  65. Installing the Safety module DSQC1015 for SafeMove
  66. Installation of DispensePac support
  67. Installation of additional drive units
  68. Installation of additional Drive Module
  69. Process module
  70. Installation of drive system fans with temperature sensors
  71. Testing
  72. Maintenance
  73. Inspection activities
  74. Changing/replacing activities
  75. Cleaning activities
  76. Cleaning moist dust filter
  77. Cleaning the FlexPendant
  78. Function tests
  79. Function test of emergency stop
  80. Function test of mode switch
  81. Function test of three-position enabling device
  82. Function test of motor contactors K42 and K43
  83. Function test of brake contactor K44
  84. Function test of auto stop
  85. Function test of general stop
  86. Function test of superior stop
  87. Function test of limit switch
  88. Function test of automatic fuse F1
  89. Function test of reduced speed control
  90. Repair
  91. Replacement of panel board
  92. Replacement of Flange disconnect
  93. Replacement of I/O units and Gateways
  94. Replacement of backup energy bank
  95. Replacement of heat exchange unit and fan
  96. Replacement of computer unit
  97. Replacement of PCIexpress boards in the computer unit
  98. Replacement of expansion board in the computer unit
  99. Replacement of fieldbus adapter in the computer unit
  100. Replacement of fan in computer unit
  101. Replacement of SD-card memory in computer unit
  102. Replacement of drive units
  103. Replacement of Axis computer
  104. Replacement of EPS board DSQC 646 for Electronic Position Switches
  105. Replacement of SafeMove board DSQC 647
  106. Replacement of Safety module DSQC1015 for SafeMove
  107. Replacement of Remote Service box
  108. Replacement of Contactor Interface Board
  109. Replacement of drive system fans
  110. Replacement of sensors for the drive system fans
  111. Replacement of transformer unit
  112. Replacement of brake resistor bleeder
  113. Replacement of Process Interface Board
  114. Replacement of Ethernet switch
  115. Replacement of power supply
  116. Replacement of customer I/O power supply
  117. Replacement of system power supply
  118. Decommissioning
  119. Environmental information
  120. Reference information
  121. Applicable standards
  122. Unit conversion
  123. Screw joints
  124. Weight specifications
  125. Standard toolkit, IRC5
  126. Lifting accessories and lifting instructions
  127. Spare parts
  128. FlexPendant parts
  129. Manipulator cables
  130. Fan cables
  131. CP/CS Harness
  132. Cables customer power/customer signal
  133. Other customer cables
  134. Additional cables
  135. Circuit diagrams
  136. Index
IRC5 Compact first page preview

IRC5 Compact

Brand: ABB | Category: Industrial Equipment
Table of contents
  1. Table Of Contents
  2. Table Of Contents
  3. Description
  4. Principle layout
  5. Terms and concepts
  6. Safety instructions
  7. Unpacking and handling safety
  8. Commissioning safety
  9. Technical specifications and requirements
  10. Dimensions
  11. Width and height measurements
  12. Technical requirements for the robot
  13. Variants and options
  14. Zone division
  15. Ordering list
  16. Unpacking and handling
  17. Mechanical installation
  18. Maintenance intervals
  19. Maintenance instructions
IRC5 Compact first page preview

IRC5 Compact

Brand: ABB | Category: Robotics
Table of contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Overview of this manual
  6. Product documentation, M2000/M2000A
  7. Product documentation, IRC5
  8. How to read the product manual
  9. Safety
  10. Protective stop and emergency stop
  11. Safety actions
  12. Emergency release of the robot axes
  13. Make sure that the main power has been switched off
  14. Safety risks
  15. Moving robots are potentially lethal
  16. First test run may cause injury or damage
  17. Work inside the working range of the robot
  18. Enabling device and hold-to-run functionality
  19. Risks associated with live electric parts
  20. The unit is sensitive to ESD
  21. Hot parts may cause burns
  22. Safety risks related to pneumatic/hydraulic systems
  23. Brake testing
  24. Safety risks during handling of batteries
  25. Safety risks during work with gearbox lubricants (oil or grease)
  26. Safety signals and symbols
  27. Safety symbols on product labels
  28. Installation and commissioning
  29. Unpacking
  30. Working range and type of motion
  31. Risk of tipping/stability
  32. On-site installation
  33. Lifting robot with roundslings
  34. Lifting robot with lifting slings
  35. Manually releasing the brakes
  36. Lifting the base plate
  37. Securing the base plate
  38. Orienting and securing the robot
  39. Fitting equipment on robot
  40. Signal lamp (option)
  41. Installation of base spacers (option)
  42. Installation of cooling fan for motors (option)
  43. Installation of Foundry Plus Cable guard (option no. 908-1)
  44. Loads fitted to the robot, stopping time and braking distances
  45. Restricting the working range
  46. Mechanically restricting the working range of axis 1
  47. Extended working range, axis 1 (option 561-1)
  48. Mechanically restricting the working range of axis 2
  49. Mechanically restricting the working range of axis 3
  50. Installation of position switches (option)
  51. electrical connections
  52. Start of robot in cold environments
  53. Maintenance
  54. Maintenance schedule and expected component life
  55. Maintenance schedule
  56. Expected component life
  57. Inspection activities
  58. Inspecting the oil level in axis-1 gearbox
  59. Inspecting the oil level in axis-2 gearbox
  60. Inspecting the oil level in axis-3 gearbox
  61. Inspecting the oil level in axis-4 gearbox
  62. Inspecting the oil level in axis-5 gearbox
  63. Inspecting the oil level in axis-6 gearbox
  64. Inspecting the balancing device
  65. Inspecting the cable harness
  66. Inspecting the information labels
  67. Inspecting the axis-1 mechanical stop pin
  68. Inspecting the additional mechanical stops
  69. Inspecting the damper on axes 2-5
  70. Inspection, position switch axes 1, 2 and 3
  71. Inspecting, signal lamp
  72. Replacement/changing activities
  73. Changing oil, axis-1 gearbox
  74. Changing oil, axis-2 gearbox
  75. Changing oil, axis-3 gearbox
  76. Changing oil, axis-4 gearbox
  77. Changing oil, axis-5 gearbox
  78. Changing oil, axis-6 gearbox
  79. Replacing the SMB battery
  80. Lubrication activities
  81. Cleaning activities
  82. Service Information System, M2000
  83. Description of Service Information System (SIS)
  84. SIS system parameters
  85. Setting the SIS parameters
  86. Reading the SIS output logs
  87. Exporting the SIS data
  88. Repair
  89. General procedures
  90. Mounting instructions for bearings
  91. Mounting instructions for seals
  92. Cut the paint or surface on the robot before replacing parts
  93. The brake release buttons may be jammed after service work
  94. Complete robot
  95. Replacement of cable harness, axes 1-4
  96. Replacement of cable harness, axes 5-6
  97. Replacement of cabling, axis 5 motor
  98. Replacement of complete arm system
  99. Upper and lower arm
  100. Replacement of complete wrist unit
  101. Replacement of upper arm
  102. Replacement of complete lower arm
  103. Replacement of lower arm shaft
  104. Securing the lower arm
  105. Frame and base
  106. Replacing the brake release board
  107. Replacement of spherical roller bearing, balancing device
  108. Replacement of balancing device
  109. Unloading the balancing device using hydraulic press tool
  110. Restoring the balancing device using a hydraulic press tool
  111. Motors
  112. Replacement of motor axis 2
  113. Replacement of motor, axis 3
  114. Replacement of motor, axis 4
  115. Replacement of motor, axis 5
  116. Replacement of motor, axis 6
  117. Gearboxes
  118. Replacement of gearbox axis 2
  119. Replacement of gearbox, axis 3
  120. Replacement of gearbox, axis 6
  121. Calibration
  122. Calibration methods
  123. When to calibrate
  124. Synchronization marks and axis movement directions
  125. Calibration movement directions for all axes
  126. Updating revolution counters
  127. Calibrating with Axis Calibration method
  128. Calibration tools for Axis Calibration
  129. Installation locations for the calibration tools
  130. Axis Calibration - Running the calibration procedure
  131. Calibrating with Calibration Pendulum method
  132. Verifying the calibration
  133. Checking the synchronization position
  134. Decommissioning
  135. Scrapping of robot
  136. Decommissioning of balancing device
  137. Robot description
  138. Spare part lists
  139. Reference information
  140. Applicable standards
  141. Unit conversion
  142. Screw joints
  143. Weight specifications
  144. Standard tools
  145. Special tools
  146. Lifting accessories and lifting instructions
  147. Circuit diagram
  148. Circuit diagram 3HAC 025744-001
  149. Circuit diagram 3HAC 13347-1
  150. Index
IRC5 Compact first page preview

IRC5 Compact

Brand: ABB | Category: Robotics
Table of contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Overview of this manual
  5. HAC052852
  6. Product documentation
  7. How to read the product manual
  8. Safety
  9. Protective stop and emergency stop
  10. Safety actions
  11. Emergency release of the robot axes
  12. Make sure that the main power has been switched off
  13. Safety risks
  14. Moving robots are potentially lethal
  15. First test run may cause injury or damage
  16. Work inside the working range of the robot
  17. Enabling device and hold-to-run functionality
  18. Risks associated with live electric parts
  19. The unit is sensitive to ESD
  20. Hot parts may cause burns
  21. Safety risks related to pneumatic/hydraulic systems
  22. Brake testing
  23. Safety risks during handling of batteries
  24. Safety risks during work with gearbox lubricants (oil or grease)
  25. Safety signals and symbols
  26. Safety symbols on product labels
  27. Installation and commissioning
  28. Unpacking
  29. Working range
  30. Risk of tipping/stability
  31. Main dimensions
  32. On-site installation
  33. Attaching the robot and removing the fork lift accessory set
  34. Lifting the base plate
  35. Securing the base plate
  36. Lifting the robot with roundslings
  37. Returning of the ABB pallet
  38. Manually releasing the brakes
  39. Orienting and securing the robot
  40. Loads fitted to the robot, stopping time and braking distances
  41. Fitting equipment
  42. Restricting the working range
  43. Mechanically restricting the working range of axis 1
  44. electrical connections
  45. Installation of options
  46. Installing the motor cooling fans
  47. Start of robot in cold environments
  48. Maintenance
  49. Maintenance schedule and expected component life
  50. Maintenance schedule
  51. Expected component life
  52. Inspection activities
  53. Product manual - IRB
  54. Inspecting the oil level in axis-2 and 3 gearboxes
  55. Inspecting the oil level in axis-4 primary gearbox
  56. Inspecting the oil level in axis-4 secondary gearbox
  57. Inspecting the oil level in axis-5 gearbox
  58. Inspecting the oil level in axis-6 gearbox
  59. Inspecting the transparent plugs
  60. Inspecting the balancing devices
  61. Inspecting the cable harness
  62. Inspecting the information labels
  63. Inspecting the axis-1 mechanical stop pin
  64. Inspecting the additional mechanical stops
  65. Inspecting the fork lift accessories
  66. Inspecting the signal lamp (option)
  67. Inspecting dampers
  68. Replacement/changing activities
  69. Changing oil, axis-1 gearbox
  70. Changing oil in axis-2 and axis-3 gearbox
  71. Changing oil, axis-4 primary gearbox
  72. Changing oil, axis-4 secondary gearbox
  73. Changing oil, axis-5 gearbox
  74. Changing oil, axis-6 gearbox
  75. Replacing the SMB battery
  76. Lubrication activities
  77. Lubricating the cross roller bearing
  78. Cleaning activities
  79. Repair
  80. General procedures
  81. Mounting instructions for bearings
  82. Mounting instructions for seals
  83. Cut the paint or surface on the robot before replacing parts
  84. The brake release buttons may be jammed after service work
  85. Attaching lifting accessories
  86. Attaching lifting accessories to the wrist
  87. Cable harness
  88. Refitting the cable harness
  89. Replacing the SMB
  90. Replacing the brake release unit
  91. Upper and lower arms
  92. Replacing the wrist
  93. Replacing the axis-6 unit
  94. Replacing the turning disc
  96. Replacing the process turning disc
  97. Replacing the complete lower arm
  98. Replacing the parallel arm
  99. Frame and base
  100. Replacing the mechanical stop pin
  101. Replacing the parallel rod
  102. Unloading and restoring the balancing device
  103. Replacing the balancing devices
  104. Motors
  105. Replacing the axis-2 and axis-3 motors
  106. Replacing the axis-4 motor
  107. Replacing the axis-5 motor
  108. Replacing the axis-6 motor
  109. Gearboxes
  110. Replacing the axis-1 gearbox
  111. Replacing the axis-2 gearbox
  112. Replacing the axis-3 gearbox
  113. Replacing the axis-4 primary gearbox
  114. Replacing the axis-6 gearbox
  115. Calibration
  116. Calibration methods
  117. When to calibrate
  118. Synchronization marks and axis movement directions
  119. Calibration movement directions for all axes
  120. Updating revolution counters
  121. Calibrating with Axis Calibration method
  122. Calibration tools for Axis Calibration
  123. Installation locations for the calibration tools
  124. Axis Calibration - Running the calibration procedure
  125. Verifying the calibration
  126. Checking the synchronization position
  127. Decommissioning
  128. Scrapping of robot
  129. Decommissioning of balancing device
  130. Reference information
  131. Applicable standards
  132. Unit conversion
  133. Screw joints
  134. Weight specifications
  135. Standard toolkit
  136. Special tools
  137. Lifting accessories and lifting instructions
  138. Spare parts
  139. Circuit diagrams
  140. Index
IRC5 Compact first page preview

IRC5 Compact

Brand: ABB | Category: Controller
Table of contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Overview of this manual
  5. Product documentation
  6. Network security
  7. Safety
  8. Safety data
  9. Protective stop and emergency stop
  10. Safety actions
  11. Make sure that the main power has been switched off
  12. Enabling device and hold-to-run functionality
  13. Recover from emergency stops
  14. Safety risks
  15. Risks associated with live electric parts
  16. The unit is sensitive to ESD
  17. Close the cabinet door
  18. Hot components in controller
  19. Make sure that all mode selector keys are kept safe
  20. Risk of disabling function "Reduced speed 250 mm/s
  21. Safety signals and symbols
  22. Safety symbols on controller labels
  23. Installation and commissioning
  24. Installation activities
  25. Transporting and handling
  26. On-site installation
  27. Installation, IRC5 Panel Mounted Controller
  28. Connections
  29. Connecting power supply to PMC small
  30. Connecting power supply to PMC large
  31. Connecting power supply to the control module
  32. Connecting communication cables between IRC5 Panel Mounted Drive Module and control module
  33. Connecting fan unit to IRC5 Panel Mounted Drive Module
  34. Connecting a FlexPendant
  35. Connectors on the computer unit
  36. Connecting a serial channel to the controller
  37. The MOTORS ON/MOTORS OFF circuit
  38. Programmable stop functions
  39. Connection of external safety relay
  40. Connection of Drive Module Disconnect, by limit switch
  41. Connecting a Limit switch override push button
  42. Drive system
  43. Memory functions
  44. Connecting a USB memory
  45. I/O system
  46. DeviceNet I/O units
  47. Installation of add-ons
  48. Installation of external operator's panel, IRC5
  49. Installation of external enabling device
  50. Installation of DeviceNet I/O, Gateways and encoder interface units, IRC5
  51. Installing the EPS board DSQC 646 for Electronic Position Switches
  52. Installing the SafeMove board DSQC 647
  53. Testing
  54. Maintenance
  55. Inspection activities
  56. Cleaning activities
  57. Cleaning the FlexPendant
  58. Function tests
  59. Function test of mode switch
  60. Function test of three-position enabling device
  61. Function test of motor contactors K42 and K43
  62. Function test of brake contactor K44
  63. Function test of auto stop
  64. Function test of general stop
  65. Function test of superior stop
  66. Function test of limit switch
  67. Function test of reduced speed control
  68. Repair
  69. Replacement of panel board
  70. Replacement of I/O units and Gateways
  71. Replacement of backup energy bank
  72. Replacement of computer unit
  73. Replacement of PCIexpress boards in the computer unit
  74. Replacement of expansion board in the computer unit
  75. Replacement of fieldbus adapter in the computer unit
  76. Replacement of fan in computer unit
  77. Replacement of SD-card memory in computer unit
  78. Replacement of drive unit for PMC small
  79. Replacement of Main Drive Unit for PMC large
  80. Replacement of Axis computer
  81. Replacement of EPS board DSQC 646 for Electronic Position Switches
  82. Replacement of SafeMove board DSQC 647
  83. Replacement of Contactor Interface Board
  84. Replacement of drive system fans
  85. Replacement of transformer unit
  86. Replacement of brake resistor bleeder for PMC small
  87. Replacement of brake resistor bleeder for PMC large
  88. Replacement of power supply
  89. Replacement of control power supply
  90. Replacement of drive system power supply
  91. Decommissioning
  92. Environmental information
  93. Reference information
  94. Applicable standards
  95. Unit conversion
  96. Screw joints
  97. Weight specifications
  98. Standard toolkit, IRC5
  99. Lifting accessories and lifting instructions
  100. Spare parts
  101. FlexPendant parts
  102. Manipulator cables
  103. Fan cables
  104. CP/CS Harness
  105. Cables customer power/customer signal
  106. Other customer cables
  107. Additional cables
  108. Circuit diagrams
  109. Index
IRC5 Compact first page preview

IRC5 Compact

Brand: ABB | Category: Robotics
Table of contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Overview of this manual
  6. Circuit diagram
  7. Spare part lists
  8. Product manual, spare parts - IRB
  9. Product documentation, M2000/M2000A
  10. Product documentation, IRC5
  11. How to read the product manual
  12. Safety
  13. Protective stop and emergency stop
  14. Safety actions
  15. Emergency release of the robot axes
  16. Make sure that the main power has been switched off
  17. Safety risks
  18. Moving robots are potentially lethal
  19. First test run may cause injury or damage
  20. Work inside the working range of the robot
  21. Enabling device and hold-to-run functionality
  22. Risks associated with live electric parts
  23. The unit is sensitive to ESD
  24. Hot parts may cause burns
  25. Safety risks related to pneumatic/hydraulic systems
  26. Brake testing
  27. Safety risks during handling of batteries
  28. Safety risks during work with gearbox lubricants (oil or grease)
  29. Safety signals and symbols
  30. Safety symbols on product labels
  31. Installation and commissioning
  32. Robot transportation precautions
  33. Securing the robot with a transport support
  34. Unpacking
  35. Working range, IRB 7600 - 150/3.5
  36. Working range, IRB 7600 - 340/2.8
  37. Working range, IRB 7600 - 400/2.55, IRB 7600 - 500/2.55
  38. Working range, IRB 7600 - 500/2.3
  39. Risk of tipping/stability
  40. On-site installation
  41. Lifting robot with lifting slings
  42. Lifting robot with roundslings
  43. Manually releasing the brakes
  44. Lifting the base plate
  45. Securing the base plate
  46. Orienting and securing the robot
  47. Fitting equipment on robot
  48. Installation of base spacers (option)
  49. Extended working range, axis 1 (option 561-1)
  50. Installation of cooling fan for motors (option)
  51. Installation of Foundry Plus Cable guard (option no. 908-1)
  52. Loads fitted to the robot, stopping time and braking distances
  53. Signal lamp (option)
  54. Restricting the working range
  55. Mechanically restricting the working range of axis 1
  56. Mechanically restricting the working range of axis 2
  57. Mechanically restricting the working range of axis 3
  58. Installation of position switches (option)
  59. Electrical connections
  60. Start of robot in cold environments
  61. Maintenance
  62. Maintenance schedule and expected life
  63. Maintenance schedule
  64. Expected component life
  65. Inspection activities
  66. Inspecting the oil level in axis-1 gearbox
  67. Inspecting the oil level in axis-2 gearbox
  68. Inspecting the oil level in axis-3 gearbox
  69. Inspecting the oil level in axis-4 gearbox
  70. Inspecting the oil level in axis-5 gearbox
  71. Inspecting the oil level in axis-6 gearbox
  72. Inspecting the balancing device
  73. Inspecting the cable harness
  74. Inspecting the axis-1 mechanical stop pin
  75. Inspecting the mechanical stops on axes 1, 2, and 3
  76. Inspecting the damper on axes 2 to 5
  77. Inspecting the position switch on axes 1, 2, and 3
  78. Inspecting the information labels
  79. Inspecting the UL lamp
  80. Changing/replacement activities
  81. Changing oil, axis-1 gearbox
  82. Changing oil, axis-2 gearbox
  83. Changing oil, axis-3 gearbox
  84. Changing oil, axis-4 gearbox
  85. Changing oil, axis-5 gearbox
  86. Changing oil, axis-6 gearbox
  87. Replacing the SMB battery
  88. Lubrication activities
  89. Cleaning activities
  90. Cleaning the IRB 7600
  91. Service Information System, M2000
  92. Description of Service Information System (SIS)
  93. SIS system parameters
  94. Setting the SIS parameters
  95. Reading the SIS output logs
  96. Exporting the SIS data
  97. Repair
  98. General procedures
  99. Mounting instructions for bearings
  100. Product manual - IRB
  101. Mounting instructions for seals
  102. Cut the paint or surface on the robot before replacing parts
  103. The brake release buttons may be jammed after service work
  104. Complete robot
  105. Replacement of cable harness, axes 5-6
  106. Replacement of complete arm system
  107. Upper and lower arm
  108. Replacement of complete wrist unit
  109. Replacement of complete upper arm
  110. Replacement of complete lower arm
  111. Replacement of lower arm shaft
  112. Frame and base
  113. Replacement of brake release board
  114. Replacement of spherical roller bearing, balancing device
  115. Replacement of balancing device
  116. Unloading the balancing device using hydraulic press tool
  117. Restoring the balancing device using a hydraulic press tool
  118. Motors
  119. Replacement of motor axis 2
  120. Replacement of motor, axis 3
  121. Replacement of motor, axis 4
  122. Replacement of motor, axis 5
  123. Replacement of motor, axis 6
  124. Gearboxes
  125. Replacement of gearbox, axis 2
  126. Replacement of gearbox, axis 3
  127. Replacement of gearbox, axis 4
  128. Replacement of gearbox, axis 5
  129. Replacement of gearbox, axis 6
  130. Calibration
  131. Calibration methods
  132. When to calibrate
  133. Synchronization marks and axis movement directions
  134. Calibration movement directions for all axes
  135. Updating revolution counters
  136. Calibrating with Axis Calibration method
  137. Calibration tools for Axis Calibration
  138. Installation locations for the calibration tools
  139. Axis Calibration - Running the calibration procedure
  140. Calibrating with Calibration Pendulum method
  141. Verifying the calibration
  142. Checking the synchronization position
  143. Decommissioning
  144. Scrapping of robot
  145. Decommissioning of balancing device
IRC5 Compact first page preview

IRC5 Compact

Brand: ABB | Category: Robotics
Table of contents
  1. Table Of Contents
  2. Table Of Contents
  3. Overview of this manual
  4. Safety
  5. Safety symbols on product labels
  6. Safety symbols on controller labels
  7. Safety during troubleshooting
  8. Applicable standards
  9. Safety tools
  10. Safe troubleshooting
  11. Live voltage inside Drive Module
  12. Hot parts may cause burns
  13. Introduction to troubleshooting
  14. Standard toolkit
  15. Tips and tricks while troubleshooting
  16. Work systematically
  17. Keeping track of history
  18. Filing an error report
  19. Troubleshooting by fault symptoms
  20. Controller not responding
  21. Low controller performance
  22. All LEDs are off at controller
  23. No voltage in service outlet
  24. Problem starting the FlexPendant
  25. Problem connecting FlexPendant to the controller
  26. Erratic event messages on FlexPendant
  27. Problem jogging the robot
  28. Reflashing firmware failure
  29. Inconsistent path accuracy
  30. Mechanical noise or dissonance
  31. Manipulator crashes on power down
  32. Problem releasing Robot brakes
  33. Intermittent errors
  34. Force starting of Boot Application
  35. Troubleshooting by unit
  36. Troubleshooting the FlexPendant
  37. Troubleshooting communications
  38. Troubleshooting fieldbuses and I/O units
  39. Troubleshooting the computer unit
  40. Troubleshooting the panel board
  41. Troubleshooting the drive system
  42. Troubleshooting the axis computer
  43. Troubleshooting the system power supply
  44. Troubleshooting the power distribution board
  45. Troubleshooting the contactor interface board
  46. Troubleshooting the customer I/O power supply
  47. xxxx
IRC5 Compact first page preview

IRC5 Compact

Brand: ABB | Category: Controller
IRC5 Compact first page preview

IRC5 Compact

Brand: ABB | Category: Robotics
IRC5 Compact first page preview

IRC5 Compact

Brand: ABB | Category: Controller
IRC5 Compact first page preview

IRC5 Compact

Brand: ABB | Category: Robotics
IRC5 Compact first page preview

IRC5 Compact

Brand: ABB | Category: Controller
IRC5 Compact first page preview

IRC5 Compact

Brand: ABB | Category: Test Equipment
IRC5 Compact first page preview

IRC5 Compact

Brand: ABB | Category: Controller
IRC5 Compact first page preview

IRC5 Compact

Brand: ABB | Category: Robotics
IRC5 Compact first page preview

IRC5 Compact

Brand: ABB | Category: Robotics
IRC5 Compact first page preview

IRC5 Compact

Brand: ABB | Category: DC Drives
IRC5 Compact first page preview

IRC5 Compact

Brand: ABB | Category: Controller
IRC5 Compact first page preview

IRC5 Compact

Brand: ABB | Category: Controller
IRC5 Compact first page preview

IRC5 Compact

Brand: ABB | Category: Robotics
IRC5 Compact first page preview

IRC5 Compact

Brand: ABB | Category: Controller
IRC5 Compact first page preview

IRC5 Compact

Brand: ABB | Category: Monitor
IRC5 Compact first page preview

IRC5 Compact

Brand: ABB | Category: Controller
IRC5 Compact first page preview

IRC5 Compact

Brand: ABB | Category: Control Unit
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