Contents - September
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Specifications
- Performance Specifications
- Hydraulic Specification
- Hydraulic Component Specifications
- Machine Torque Specifications
- Hydraulic Hose and Fitting Torque Specifications
- Torque Procedure
- SAE and Metric Fasteners Torque Charts
- Repair Procedures
- Platform Controls
- Platform Components
- Platform Rotator
- Platform Overload System
- Jib Boom Components
- Jib Boom Bell Crank (models without rotating jib boom)
- Jib Boom Bell Crank (models with rotating jib boom)
- Jib Boom Lift Cylinder
- Primary Boom
- How to Disassemble the Primary Boom
- Primary Boom Lift Cylinder
- Primary Boom Extension Cylinder
- Platform Leveling Master Cylinder
- Secondary Boom Components
- Secondary Boom
- Secondary Boom Lift Cylinders
- Hydraulic Pump
- Manifolds
- Valve Adjustments - Function Manifold
- How to Adjust the Secondary Boom Down Relief Valve
- How to Adjust the Turntable Rotate Relief Valve
- Jib Boom and Platform / Jib Boom Rotate Manifold Components
- Valve Coils
- How to Test a Coil Diode
- Turntable Rotation Components
- Steer Axle Components
- Non-steer Axle Components
- Fault Code Charts
- Section 5 Schematics
- Electrical Symbol Legend
- Hydraulic Symbols Legend
- Limit Switch Location Legend
- Electrical Schematics – Options
- Power Cable Wiring Diagram
- Drive Contactor Panel Wiring Diagram
- Manifold and Limit Switch Wiring Diagram
- LVI/BCI Option Wiring Diagram
- Charger Interlock Option
- CTE Option, (CE Models)
- Hydraulic Schematics
- Hydraulic Schematic
- Electrical Schematics – ANSI / CSA / AS Models
- Electrical Schematic, (ANSI / CSA / AS), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Terminal Strip Wiring Diagram, (ANSI / CSA / AS before serial numbers Z3010-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Switch Panel Wiring Diagram, (ANSI / CSA / AS before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Platform Control Box Wiring Diagram, (ANSI / CSA / AS before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Terminal Strip Wiring Diagram, (CE), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Switch Panel Wiring Diagram, (CE), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Platform Control Box Wiring Diagram, (CE), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Electrical Schematics – ANSI and CSA Models
- Ground Control Box Terminal Strip Wiring Diagram, (ANSI / CSA from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Switch Panel Wiring Diagram, (ANSI / CSA from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Platform Control Box Wiring Diagram, (ANSI / CSA), (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Electrical Schematics – AS / CE Models
- Ground Control Box Terminal Strip Wiring Diagram, (AS / CE from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Switch Panel Wiring Diagram, (AS / CE from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Platform Control Box Wiring Diagram, (AS / CE), (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
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September 2015 Service and Repair ManualSpecificationsPart No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N 7Hydraulic H ose and Fitting T orque Specific ationsHydraulic Hose and FittingTorque SpecificationsYour machine is equipped with Parker Seal-Lok™ORFS or 37° JIC fittings and hose ends. Geniespecifications require that fittings and hose endsbe torqued to specification when they are removedand installed or when new hoses or fittings areinstalled.Seal-Lok™ Fittings(hose end - ORFS)SAE Dash Size Torque-4 10 ft-lbs / 13.6 Nm-6 30 ft-lbs / 40.7 Nm-8 40 ft-lbs / 54.2 Nm-10 60 ft-lbs / 81.3 Nm-12 85 ft-lbs / 115 Nm-16 110 ft-lbs / 150 Nm-20 140 ft-lbs / 190 Nm-24 180 ft-lbs / 245 NmJIC 37° Fittings(swivel nut or hose connection)SAE Dash Size Thread Size Flats-4 7/16-20 2-6 9/16-18 1 ¼-8 3/4-16 1-10 7/8-14 1-12 1 1/16-12 1-16 1 5/16-12 1-20 1 5/8-12 1-24 1 7/8-12 1SAE O-ring Boss Port(tube fitting - installed into Aluminum)(all types)SAE Dash Size Torque-4 14 ft-lbs / 19 Nm-6 23 ft-lbs / 31.2 Nm-8 36 ft-lbs / 54.2 Nm-10 62 ft-lbs / 84 Nm-12 84 ft-lbs / 114 Nm-16 125 ft-lbs / 169.5 Nm-20 151 ft-lbs / 204.7 Nm-24 184 ft-lbs / 249.5 NmAdjustable Fitting Non-adjustable fitting1 jam nutSAE O-ring Boss Port(tube fitting - installed into Steel)SAE Dash Size Torque-4 ORFS / 37° (Adj)ORFS (Non-adj)37° (Non-adj)15 ft-lbs / 20.3 Nm26 ft-lbs / 35.3 Nm22 ft-lbs / 30 Nm-6 ORFS (Adj / Non-adj)37° (Adj / Non-adj)35 ft-lbs / 47.5 Nm29 ft-lbs / 39.3 Nm-8 ORFS (Adj / Non-adj)37° (Adj / Non-adj)60 ft-lbs / 81.3 Nm52 ft-lbs / 70.5 Nm-10 ORFS (Adj / Non-adj)37° (Adj / Non-adj)100 ft-lbs / 135.6 Nm85 ft-lbs / 115.3 Nm-12 (All types) 135 ft-lbs / 183 Nm-16 (All types) 200 ft-lbs / 271.2 Nm-20 (All types) 250 ft-lbs / 339 Nm-24 (All types) 305 ft-lbs / 413.5 Nm
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