Contents - September
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Specifications
- Performance Specifications
- Hydraulic Specification
- Hydraulic Component Specifications
- Machine Torque Specifications
- Hydraulic Hose and Fitting Torque Specifications
- Torque Procedure
- SAE and Metric Fasteners Torque Charts
- Repair Procedures
- Platform Controls
- Platform Components
- Platform Rotator
- Platform Overload System
- Jib Boom Components
- Jib Boom Bell Crank (models without rotating jib boom)
- Jib Boom Bell Crank (models with rotating jib boom)
- Jib Boom Lift Cylinder
- Primary Boom
- How to Disassemble the Primary Boom
- Primary Boom Lift Cylinder
- Primary Boom Extension Cylinder
- Platform Leveling Master Cylinder
- Secondary Boom Components
- Secondary Boom
- Secondary Boom Lift Cylinders
- Hydraulic Pump
- Manifolds
- Valve Adjustments - Function Manifold
- How to Adjust the Secondary Boom Down Relief Valve
- How to Adjust the Turntable Rotate Relief Valve
- Jib Boom and Platform / Jib Boom Rotate Manifold Components
- Valve Coils
- How to Test a Coil Diode
- Turntable Rotation Components
- Steer Axle Components
- Non-steer Axle Components
- Fault Code Charts
- Section 5 Schematics
- Electrical Symbol Legend
- Hydraulic Symbols Legend
- Limit Switch Location Legend
- Electrical Schematics – Options
- Power Cable Wiring Diagram
- Drive Contactor Panel Wiring Diagram
- Manifold and Limit Switch Wiring Diagram
- LVI/BCI Option Wiring Diagram
- Charger Interlock Option
- CTE Option, (CE Models)
- Hydraulic Schematics
- Hydraulic Schematic
- Electrical Schematics – ANSI / CSA / AS Models
- Electrical Schematic, (ANSI / CSA / AS), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Terminal Strip Wiring Diagram, (ANSI / CSA / AS before serial numbers Z3010-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Switch Panel Wiring Diagram, (ANSI / CSA / AS before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Platform Control Box Wiring Diagram, (ANSI / CSA / AS before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Terminal Strip Wiring Diagram, (CE), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Switch Panel Wiring Diagram, (CE), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Platform Control Box Wiring Diagram, (CE), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Electrical Schematics – ANSI and CSA Models
- Ground Control Box Terminal Strip Wiring Diagram, (ANSI / CSA from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Switch Panel Wiring Diagram, (ANSI / CSA from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Platform Control Box Wiring Diagram, (ANSI / CSA), (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Electrical Schematics – AS / CE Models
- Ground Control Box Terminal Strip Wiring Diagram, (AS / CE from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Switch Panel Wiring Diagram, (AS / CE from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Platform Control Box Wiring Diagram, (AS / CE), (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
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Service and Repair Manual September 2015Manifolds54 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N Part No. 1268498How to T est a Coil Di odeHow to Test a Coil DiodeProperly functioning coil diodes protect theelectrical circuit by suppressing voltage spikes.Voltage spikes naturally occur within a functioncircuit following the interruption of electrical currentto a coil. Faulty diodes can fail to protect theelectrical system, resulting in a tripped circuitbreaker or component damage.Electrocution/burn hazard.Contact with electrically chargedcircuits could result in death orserious injury. Remove all rings,watches and other jewelry.1 Test the coil for resistance. See, How to Testa Coil.2 Connect a 10Ω resistor to the negativeterminal of a known good 9V DC battery.Connect the other end of the resistor to aterminal on the coil.Resistor, 10ΩGenie part number 27287Note: The battery should read 9V DC or morewhen measured across the terminals.1 multimeter2 9V DC battery3 10Ω resistor4 coilNote: Dotted lines in illustration indicate a reversedconnection as specified in step 63 Set a multimeter to read DC current.Note: The multimeter, when set to read DC current,should be capable of reading up to 800 mA.4 Connect the negative lead to the otherterminal on the coil.5 Momentarily connect the positive lead fromthe multimeter to the positive terminal on the9V DC battery. Note and record the currentreading.6 At the battery or coil terminals, reverse theconnections. Note and record the currentreading.Result: Both current readings are greater than0 mA and are different by a minimum of 20%.The coil is good.Result: If one or both of the current readingsare 0 mA, or if the two current readings do notdiffer by a minimum of 20%, the coil and/or itsinternal diode are faulty and the coil should bereplaced.
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