Contents - September
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Specifications
- Performance Specifications
- Hydraulic Specification
- Hydraulic Component Specifications
- Machine Torque Specifications
- Hydraulic Hose and Fitting Torque Specifications
- Torque Procedure
- SAE and Metric Fasteners Torque Charts
- Repair Procedures
- Platform Controls
- Platform Components
- Platform Rotator
- Platform Overload System
- Jib Boom Components
- Jib Boom Bell Crank (models without rotating jib boom)
- Jib Boom Bell Crank (models with rotating jib boom)
- Jib Boom Lift Cylinder
- Primary Boom
- How to Disassemble the Primary Boom
- Primary Boom Lift Cylinder
- Primary Boom Extension Cylinder
- Platform Leveling Master Cylinder
- Secondary Boom Components
- Secondary Boom
- Secondary Boom Lift Cylinders
- Hydraulic Pump
- Manifolds
- Valve Adjustments - Function Manifold
- How to Adjust the Secondary Boom Down Relief Valve
- How to Adjust the Turntable Rotate Relief Valve
- Jib Boom and Platform / Jib Boom Rotate Manifold Components
- Valve Coils
- How to Test a Coil Diode
- Turntable Rotation Components
- Steer Axle Components
- Non-steer Axle Components
- Fault Code Charts
- Section 5 Schematics
- Electrical Symbol Legend
- Hydraulic Symbols Legend
- Limit Switch Location Legend
- Electrical Schematics – Options
- Power Cable Wiring Diagram
- Drive Contactor Panel Wiring Diagram
- Manifold and Limit Switch Wiring Diagram
- LVI/BCI Option Wiring Diagram
- Charger Interlock Option
- CTE Option, (CE Models)
- Hydraulic Schematics
- Hydraulic Schematic
- Electrical Schematics – ANSI / CSA / AS Models
- Electrical Schematic, (ANSI / CSA / AS), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Terminal Strip Wiring Diagram, (ANSI / CSA / AS before serial numbers Z3010-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Switch Panel Wiring Diagram, (ANSI / CSA / AS before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Platform Control Box Wiring Diagram, (ANSI / CSA / AS before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Terminal Strip Wiring Diagram, (CE), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Switch Panel Wiring Diagram, (CE), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Platform Control Box Wiring Diagram, (CE), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Electrical Schematics – ANSI and CSA Models
- Ground Control Box Terminal Strip Wiring Diagram, (ANSI / CSA from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Switch Panel Wiring Diagram, (ANSI / CSA from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Platform Control Box Wiring Diagram, (ANSI / CSA), (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Electrical Schematics – AS / CE Models
- Ground Control Box Terminal Strip Wiring Diagram, (AS / CE from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Switch Panel Wiring Diagram, (AS / CE from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Platform Control Box Wiring Diagram, (AS / CE), (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
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September 2015 Service and Repair ManualManifoldsPart No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N 49How to Adj ust the Sec ondary Boom Down R elief Valv eHow to Adjust the SecondaryBoom Down Relief ValveNote: Perform this procedure with the boom in thestowed position.1 Connect a 0 to 3000 psi / 0 to 200 barpressure gauge to the test port on the functionmanifold.2 Turn the key switch to ground control and pullout the red Emergency Stop button to the onposition.3 Move and hold the function enable toggleswitch to either side and move and hold thesecondary boom up/down toggle switch in thedown direction with the secondary boom fullylowered. Observe the pressure reading on thepressure gauge. Refer to Specifications,Manifold Component Specifications.4 Turn the machine off. Hold the secondaryboom down relief valve with a wrench andremove the cap (item E).5 Adjust the internal hex socket. Turn itclockwise to increase the pressure orcounterclockwise to decrease the pressure.Then install the relief valve cap.Tip-over hazard. Do not adjustthe relief valve higher thanspecified.6 Repeat steps 2 and 3 to confirm the reliefvalve pressure setting.7 Remove the pressure gauge.How to Adj ust the Primary Boom Ex tend R elief ValveHow to Adjust the Primary BoomExtend Relief ValveNote: Perform this procedure with the boom in thestowed position.1 Connect a 0 to 3000 psi / 0 to 200 barpressure gauge to the test port on the functionmanifold.2 Turn the key switch to ground control and pullout the red Emergency Stop button to the onposition.3 Move and hold the function enable toggleswitch to either side and move and hold theprimary boom extend/retract toggle switch inthe extend direction with the primary boomfully extended. Observe the pressure readingon the pressure gauge. Refer toSpecifications, Manifold ComponentSpecifications.4 Turn the machine off. Hold the primary boomextend relief valve with a wrench and removethe cap (item G).5 Adjust the internal hex socket. Turn itclockwise to increase the pressure orcounterclockwise to decrease the pressure.Then install the relief valve cap.Tip-over hazard. Do not adjustthe relief valve higher thanspecified.6 Repeat steps 2 and 3 to confirm the reliefvalve pressure setting.7 Remove the pressure gauge.
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