Contents - September
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Specifications
- Performance Specifications
- Hydraulic Specification
- Hydraulic Component Specifications
- Machine Torque Specifications
- Hydraulic Hose and Fitting Torque Specifications
- Torque Procedure
- SAE and Metric Fasteners Torque Charts
- Repair Procedures
- Platform Controls
- Platform Components
- Platform Rotator
- Platform Overload System
- Jib Boom Components
- Jib Boom Bell Crank (models without rotating jib boom)
- Jib Boom Bell Crank (models with rotating jib boom)
- Jib Boom Lift Cylinder
- Primary Boom
- How to Disassemble the Primary Boom
- Primary Boom Lift Cylinder
- Primary Boom Extension Cylinder
- Platform Leveling Master Cylinder
- Secondary Boom Components
- Secondary Boom
- Secondary Boom Lift Cylinders
- Hydraulic Pump
- Manifolds
- Valve Adjustments - Function Manifold
- How to Adjust the Secondary Boom Down Relief Valve
- How to Adjust the Turntable Rotate Relief Valve
- Jib Boom and Platform / Jib Boom Rotate Manifold Components
- Valve Coils
- How to Test a Coil Diode
- Turntable Rotation Components
- Steer Axle Components
- Non-steer Axle Components
- Fault Code Charts
- Section 5 Schematics
- Electrical Symbol Legend
- Hydraulic Symbols Legend
- Limit Switch Location Legend
- Electrical Schematics – Options
- Power Cable Wiring Diagram
- Drive Contactor Panel Wiring Diagram
- Manifold and Limit Switch Wiring Diagram
- LVI/BCI Option Wiring Diagram
- Charger Interlock Option
- CTE Option, (CE Models)
- Hydraulic Schematics
- Hydraulic Schematic
- Electrical Schematics – ANSI / CSA / AS Models
- Electrical Schematic, (ANSI / CSA / AS), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Terminal Strip Wiring Diagram, (ANSI / CSA / AS before serial numbers Z3010-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Switch Panel Wiring Diagram, (ANSI / CSA / AS before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Platform Control Box Wiring Diagram, (ANSI / CSA / AS before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Terminal Strip Wiring Diagram, (CE), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Switch Panel Wiring Diagram, (CE), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Platform Control Box Wiring Diagram, (CE), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Electrical Schematics – ANSI and CSA Models
- Ground Control Box Terminal Strip Wiring Diagram, (ANSI / CSA from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Switch Panel Wiring Diagram, (ANSI / CSA from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Platform Control Box Wiring Diagram, (ANSI / CSA), (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Electrical Schematics – AS / CE Models
- Ground Control Box Terminal Strip Wiring Diagram, (AS / CE from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Switch Panel Wiring Diagram, (AS / CE from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Platform Control Box Wiring Diagram, (AS / CE), (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
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September 2015 Service and Repair ManualPrimary Boom ComponentsPart No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N 3115 Place a rod through the barrel-end pivot pinand twist to remove the pin.Crushing hazard. The primaryboom lift cylinder could becomeunbalanced and fall if notproperly supported by the liftingdevice.16 Attach an overhead crane or similar liftingdevice to the lug on the rod-end of the primaryboom lift cylinder. Carefully loosen the strapsand allow the primary boom lift cylinder toslowly swing down.17 Carefully remove the cylinder from themachine.Crushing hazard. The primaryboom lift cylinder could becomeunbalanced and fall if notproperly supported by the liftingdevice.4-4 Primary Boom Extension C ylinder4-4Primary Boom ExtensionCylinderThe primary boom extension cylinder extends andretracts the primary boom extension tube. Theprimary boom extension cylinder is equipped withcounterbalance valves to prevent movement in theevent of a hydraulic line failure.How to Remove the PrimaryBoom Extension CylinderBodily injury hazard. Thisprocedure requires specific repairskills, lifting equipment and asuitable workshop. Attemptingthis procedure without theseskills and tools could result indeath or serious injury andsignificant component damage.Dealer service is stronglyrecommended.Note: When removing a hose assembly or fitting,the O-ring (if equipped) on the fitting and/or hoseend must be replaced. All connections must betorqued to specification during installation. Refer toSpecifications, Hydraulic Hose and Fitting TorqueSpecifications.1 Raise the primary boom to a horizontalposition.2 Extend the primary boom until the primaryboom extension cylinder rod-end pivot pin isaccessible in the primary boom extensiontube.
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