Contents - September
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Specifications
- Performance Specifications
- Hydraulic Specification
- Hydraulic Component Specifications
- Machine Torque Specifications
- Hydraulic Hose and Fitting Torque Specifications
- Torque Procedure
- SAE and Metric Fasteners Torque Charts
- Repair Procedures
- Platform Controls
- Platform Components
- Platform Rotator
- Platform Overload System
- Jib Boom Components
- Jib Boom Bell Crank (models without rotating jib boom)
- Jib Boom Bell Crank (models with rotating jib boom)
- Jib Boom Lift Cylinder
- Primary Boom
- How to Disassemble the Primary Boom
- Primary Boom Lift Cylinder
- Primary Boom Extension Cylinder
- Platform Leveling Master Cylinder
- Secondary Boom Components
- Secondary Boom
- Secondary Boom Lift Cylinders
- Hydraulic Pump
- Manifolds
- Valve Adjustments - Function Manifold
- How to Adjust the Secondary Boom Down Relief Valve
- How to Adjust the Turntable Rotate Relief Valve
- Jib Boom and Platform / Jib Boom Rotate Manifold Components
- Valve Coils
- How to Test a Coil Diode
- Turntable Rotation Components
- Steer Axle Components
- Non-steer Axle Components
- Fault Code Charts
- Section 5 Schematics
- Electrical Symbol Legend
- Hydraulic Symbols Legend
- Limit Switch Location Legend
- Electrical Schematics – Options
- Power Cable Wiring Diagram
- Drive Contactor Panel Wiring Diagram
- Manifold and Limit Switch Wiring Diagram
- LVI/BCI Option Wiring Diagram
- Charger Interlock Option
- CTE Option, (CE Models)
- Hydraulic Schematics
- Hydraulic Schematic
- Electrical Schematics – ANSI / CSA / AS Models
- Electrical Schematic, (ANSI / CSA / AS), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Terminal Strip Wiring Diagram, (ANSI / CSA / AS before serial numbers Z3010-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Switch Panel Wiring Diagram, (ANSI / CSA / AS before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Platform Control Box Wiring Diagram, (ANSI / CSA / AS before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Terminal Strip Wiring Diagram, (CE), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Switch Panel Wiring Diagram, (CE), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Platform Control Box Wiring Diagram, (CE), (before serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Electrical Schematics – ANSI and CSA Models
- Ground Control Box Terminal Strip Wiring Diagram, (ANSI / CSA from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Switch Panel Wiring Diagram, (ANSI / CSA from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Platform Control Box Wiring Diagram, (ANSI / CSA), (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Electrical Schematics – AS / CE Models
- Ground Control Box Terminal Strip Wiring Diagram, (AS / CE from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Ground Control Box Switch Panel Wiring Diagram, (AS / CE from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
- Platform Control Box Wiring Diagram, (AS / CE), (from serial numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)
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September 2015 Service and Repair ManualNon-steer Axle ComponentsPart No. 1268498 Z-30/20N • Z-30/20N RJ • Z-34/22 • Z-34/22N 57Non-steer A xle Co mpon ents10- 1 M otor Contr oller10-1Motor ControllerThe drive motor controller is located under thenon-steer end drive chassis cover. The drive motorcontroller can recognize machine drivemalfunctions and display controller fault codes byflashing a LED at the ground controls and on themotor controller. See the Fault Code section of thismanual for a list of fault codes and additionalinformation. There are no adjustments needed onthe drive joystick controller. For further informationor assistance, consult the Genie Industries ServiceDepartment.How to Test the Motor ControllerNote: Use the following procedure to test the motorcontroller. If the motor controller is found to befaulty, note which test failed and which fault code(if any) was present at the time of failure.1 Turn the key switch to the off position anddisconnect the battery packs from themachine.2 Tag and disconnect all power cables from themotor controller.Electrocution/burn hazard.Contact with electrically chargedcircuits could result in death orserious injury. Remove all rings,watches and other jewelry.3 Press the release tab on the motor controllerharness connector and remove the motorcontroller harness connector from the motorcontroller.4 Set an ohmmeter to diode test mode.5 Connect the leads from an ohmmeter to testeach motor controller terminal combinationlisted below and check the forward / reversebias (diode test).Result: All desired results must be within thespecified range. If any test has a result notwithin the specified range, replace the motorcontroller.Forward Bias:Test Desired resultPositive Lead Negative LeadM- B+ 0.4 to 0.45B- M- 0.4 to 0.45F1 B+ 0.45 to 0.5F2 B+ 0.45 to 0.5B- F1 0.45 to 0.5B- F2 0.45 to 0.5Reverse Bias:Test Desired resultPositive Lead Negative LeadB+ M- Rises to .0L VM- B- Rises to .0L VB+ F1 Rises to .0L VB+ F2 Rises to .0L VF1 B- Rises to .0L VF2 B- Rises to .0L
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