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Xerox Phaser 6360 Service Manual

Also see for Phaser 6300: Supplementary guideInstruction sheetRepacking guideAdministrator's guideAdministrator's guide

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Contents
  1. service terms
  2. symbols marked on the product
  3. general guidelines
  4. servicing electrical components
  5. regulatory specifications
  6. manual organization
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Table Of Contents
  12. Table Of Contents
  13. Table Of Contents
  14. Table Of Contents
  15. Table Of Contents
  16. general information
  17. printer introduction and overview
  18. printer configurations
  19. metered printing
  20. parts of the printer
  21. control panel
  22. rear panel
  23. printer options
  24. sheet feeder
  25. maintenance items
  26. Consumables
  27. specifications
  28. physical dimensions and clearances
  29. functional specifications
  30. image specifications
  31. environmental specifications
  32. first print output time
  33. media and tray specifications
  34. theory of operation
  35. Phaser 6300/6350/6360 Operational Overview
  36. Summary of the Printing Process
  37. Print-Quality Modes
  38. printer controls
  39. process control
  40. LED Light Density CTD (ADC) Control Sensor
  41. Color Registration Control
  42. Transfer Roller Control
  43. Toner Control
  44. Fuser Control
  45. paper path of the printer
  46. paper path route
  47. Sensors
  48. sensors in the paper path
  49. print engine assemblies
  50. registration roller assembly
  51. Chute Assembly In
  52. chute assembly out
  53. Transfer Roller and Fuser
  54. Tray 1 (MPT)
  55. Tray
  56. Tray 2 Paper Pick Assembly
  57. Xerographics
  58. Toner Cartridge Holder Assembly
  59. Electrical
  60. Sheet Feeder Assemblies
  61. paper pick assemblies
  63. Drive
  64. drive gears
  66. Tray 3 Feeder
  70. Introduction
  71. Status Page
  72. servicing instructions
  73. error message abbreviations
  74. error message summary
  75. Table Of Contents
  76. measurement techniques
  77. jam error procedures
  78. Jam at Duplex: Jam D
  79. Jam at Registration Roller: Jam RR
  80. Misfeed at Tray 1 (MPT): Jam T1
  81. Misfeed at Tray 2: Jam T2
  82. Misfeed at Tray 3: Jam T3
  83. Misfeed at Tray 4: Jam T4
  84. Misfeed at Tray 5: Jam T5
  85. close front door
  86. install or reseat imaging unit
  87. Imaging Unit Is Near End of Life
  88. install or reseat transfer roller
  89. Transfer Roller Is at End of Life
  90. install or reseat fuser
  91. replace fuser
  92. Install or Lock [Y] [M] [C] [K] Toner Cartridge
  93. Replace Toner Cartridge
  94. dusty density sensor
  95. Remove Ribbon from [Y] [M] [C] [K] Toner Cartridge
  96. tray 2 paper is low
  97. Tray [3] [4] [5] Paper Is Low
  98. Replace Non-Xerox [Y] [M] [C] [K] Toner Cartridge
  99. Non-Phaser 6300/6350/6360 Fuser
  100. replace maintenance kit
  101. Non-Xerox Imaging Unit
  102. metered toner is not enabled
  103. tray and media errors
  104. Insert Tray [3] [4] [5] or Tray [3] [4] [5] Missing
  105. Out of Paper; Load Tray 1 (MPT) with [size] [type]
  106. Out of Paper; Load Tray [2][3][4][5] with [size][type]
  107. Output Tray Is Full, Unload Paper
  108. media mismatch errors
  109. Wrong Paper Size or Paper Not Availabe; Load Tray 2 with [size][type]
  110. Wrong Paper Size or Paper Not Availabe; Load Tray [3][4][5] with [size][type]
  111. configuration errors
  112. duplicate ip address detected
  113. laser failure
  114. density sensor failure
  115. fuser failure
  117. Fuser Failure
  118. fuser fan failure
  119. rear fan failure
  120. LVPS Fan Failure
  121. fan failure
  122. fuser firmware failure
  123. engine firmware failure
  125. Y] [M] [C] [K] Toner Cartridge Failure
  126. environmental sensor failure
  127. fuser motor failure
  128. developer motor failure
  129. main motor failure
  130. motor failure
  131. disk failure
  132. Image Density Failure
  133. general troubleshooting
  134. system startup
  135. Power On Self Test (POST)
  136. POST Soft Fault Messages
  137. post hard fault messages
  138. service diagnostics
  139. service diagnostics controls
  140. Service Diagnostics Utilities
  141. control panel troubleshooting
  142. inoperable printer troubleshooting
  143. paper size switch assembly
  144. ac power supply troubleshooting
  145. RAM Memory Fault Isolation
  146. media jams and the paper path
  147. skewed image
  148. Fuser Jams
  149. operating system and application problems
  150. windows printing problems
  151. network problems
  152. network logging
  153. USB Port Testing
  154. troubleshooting
  155. Print-Quality Problems Overview
  156. Defects Associated with Specific Printer Components
  157. test prints
  158. Test Print 2: RGB Test Print
  159. Test Print 3: Test Patterns
  160. x 600 Test Print
  161. engine test print
  162. light prints
  163. Light Print in Only One Color
  164. blank prints
  165. black prints with white margin border
  166. Solid Dark or Dirty Prints, No Border
  167. Horizontal Bands, Voids Or Streaks in Any or All Colors
  168. Vertical Bands, Voids or Streaks in Any or All Colors
  169. Repeating and/or Random Spots
  170. background contamination
  171. Residual Image, Ghosting or Hot Offset
  172. incomplete fusing or cold offset
  173. Mis-Registration, Color Layers Not Correctly Registered
  174. Dirty Vertical Streaks on the Edges of the Page
  175. Repeating Defect on Right Side of Page at 34 MM Intervals
  176. color calibration
  177. Adjustments
  178. resetting nvram
  179. Restore Factory Margins Settings
  180. Resetting PostScript Setup Defaults (6300/6350 Only)
  181. Resetting All Printer Defaults (PostScript NVRAM)
  182. Service Diagnostics NVRAM Utilities
  183. Toner CRUM Check
  184. cleaning and maintenance
  185. service maintenance procedures
  186. cleaning the developer assemblies
  187. Cleaning the Laser Windows
  188. Overview
  189. Standard Orientation of the Printer
  190. Notations in the Disassembly Text
  191. fastener types
  192. maintenance items and consumables
  193. Toner Cartridge Removal
  194. print engine disassembly
  195. Covers
  196. Front Cover (PL1.1.6)
  197. Control Panel (PL1.1.5)
  198. Right Side Cover (PL1.1.20)
  199. Left Side Cover (PL1.1.30)
  200. Door C (PL1.1.8)
  201. Rear Cover (PL1.1.17)
  202. Right Front Cover (PL1.1.22)
  203. Left Front Cover (PL1.1.28)
  204. Front Feeder Frame Cover (PL3.1.1)
  205. universal tray
  206. paper feeder
  207. Tray Rear Cover (PL3.1.3)
  208. printer chassis
  209. Paper Size Switch Assembly (PL3.2.24)
  210. Option Feeder Harness (PL3.2.11)
  211. Paper Pick Assembly (PL3.3.1)
  212. No Paper Sensor (PL3.3.7)
  213. Low Paper Sensor (PL3.3.7)
  214. Upper Chute (PL3.3.15)
  215. Low Paper Sensor Actuator (PL3.3.14)
  216. Feed Roller (PL3.3.18)
  217. No Paper Sensor Actuator (PL3.3.20)
  218. Retard and Registration
  219. Registration Sensor Actuator (PL4.1.1)
  220. Registration Sensor (PL4.1.3)
  221. Retard Holder Assembly (PL4.1.16)
  222. Registration Roller Assembly (PL4.2.1)
  224. Tray 1 (MPT) Cover (PL1.1.27)
  225. Tray 1 (MPT) Feed Solenoid (PL5.3.9)
  226. Tray 1 (MPT) No Paper Sensor and Actuator (PL5.3.14)
  227. Tray 1 (MPT) Feed Roller (PL5.3.20)
  228. Chute Assemblies
  229. Full Stack Actuator (PL5.4.2)
  230. Duplex Jam Sensor (PL5.4.1) and Actuator (PL5.4.13)
  231. Duplex Motor (PL5.4.5)
  232. Chute Assembly In (PL5.2.1)
  233. Chute Assembly Out (PL5.3.1)
  235. Fuser (PL5.1.1)
  236. Fuser Exit Sensor Actuator (PL5.1.2)
  237. Fuser Lock Lever (PL5.2.2)
  238. Transfer Roller (PL5.1.4)
  239. CTD (ADC) Sensor (PL5.2.19)
  240. Toner Full Sensor (PL5.2.20)
  241. Laser Unit (PL6.1.2)
  242. Housing Assembly Bias (PL6.1.7)
  243. Development
  244. CRUM Connector (PL7.1.4)
  245. Developer Assembly (PL7.1.17~20)
  246. CRUM Reader (PL7.2.12)
  247. Toner Cartridge Holder (PL7.2.1~4)
  248. No Toner Sensor (Y), (M), and (C) (PL7.2.5)
  249. No Toner Sensor (K) (PL7.2.5)
  250. Toner CTG-IN Actuator and Switch Bracket (PL7.2.7)
  253. Main Drive Assembly (PL8.1.2)
  254. Fuser Drive Assembly (PL5.2.25)
  256. LVPS (PL9.1.4)
  257. Interlock Switch (PL9.1.11)
  258. Rear Fan (PL1.1.19)
  259. LVPS Fan (PL1.1.31)
  260. EEPROM Board (PL9.1.12)
  261. Engine Control Board (PL9.1.16)
  262. Temperature/Humidity Sensor (PL9.1.20)
  263. HVPS (PL9.1.21)
  264. Optional 1100-Sheet Feeder Disassembly
  265. Front Covers (PL12.1.6)
  266. Left Cover (PL12.1.2)
  267. Right Cover (PL12.1.3)
  268. Foot (PL12.1.10)
  269. Feeder Chute (PL12.2.7)
  270. Left Feeder Assemblies (PL12.2.1)
  271. Right Feeder Assemblies (PL12.2.4)
  272. Paper Size Switch (PL12.2.6)
  273. OPTFDR 2 Harness (PL12.3.1)
  274. Circuit Board HCF (PL12.3.3)
  275. Drive Assembly (PL12.3.9)
  276. Paper Pick Assembly HCF T1 (PL12.4.1)
  277. Paper Pick Assembly HCF T2 (PL12.5.1)
  278. No Paper Sensor (PL12.5.7)
  279. Low Paper Sensor (PL12.5.7)
  280. Low Paper Sensor Actuator (PL12.5.14)
  281. Feed Rollers (PL12.4.19)
  282. No Paper Sensor Actuator (PL12.5.20)
  283. Retard Roller Assembly (PL12.6.13)
  284. Optional 550-Sheet Feeder Disassembly
  285. Right Cover (PL11.1.11)
  286. Left Cover (PL11.1.7)
  287. OPTFDR 1 Harness (PL11.1.6)
  288. Circuit Board LTA (PL11.1.10)
  289. OPTPLG 2 Harness (PL11.1.13)
  290. Paper Size Switch (PL11.2.6)
  291. Paper Pick Assembly (PL11.3.1)
  292. No Paper Sensor (PL11.3.7)
  293. Low Paper Sensor (PL11.3.7)
  294. Drive Assembly (PL11.3.15)
  295. Low Paper Sensor Actuator (PL11.3.16)
  296. Feed Rollers (PL11.3.20)
  297. No Paper Sensor Actuator (PL11.3.22)
  298. Retard Roller Assembly (PL11.4.12)
  299. parts list
  300. serial number format
  301. using the parts list
  302. print engine parts
  303. Optional 550-Sheet Feeder
  304. Optional 1100-Sheet Feeder
  305. Xerox Supplies and Accessories
  306. service kits
  307. Sensor Acutator Kit
  308. Hardware Kit
  309. Harness Kit
  310. wiring diagrams
  311. Plug/Jack Locator Diagrams
  312. Print Engine Plug/Jack Locators
  313. Sheet Feeder Plug/Jack Designators
  314. Sheet Feeder Plug/Jack Locator
  317. notations used in wiring diagrams
  318. print engine wiring diagrams
  319. Print Engine General Wiring (2/2)
  320. Power
  322. drive section
  323. Developer (1/2)
  324. Developer (2/2)
  325. Fuser
  326. laser unit
  327. Xerographics (1/2)
  328. Xerographics (2/2)
  329. paper feed
  330. Image Processor Board
  332. Sheet Feeder Wiring Diagrams
  334. Upper Tray
  335. lower tray
  339. Phaser 6300/6350 Menu Map
  340. Phaser 6360 Menu Map
  341. printer status codes
  342. Service Diagnostics Menu Map
  343. service diagnostics menu map
  344. service diagnostics tests
  345. Mode Select Port
  346. Obtaining Serial Back Channel Traces
  347. preparing the printer for shipment
Xerox Phaser 6360 Service Manual Manual pdf 332 page image
8-56 Phaser 6300/6350/6360 Color Laser Printer Service ManualService Parts DisassemblyDuplex Jam Sensor (PL5.4.1) and Actuator (PL5.4.13)1. Open Tray 1 (MPT).2. Open Door B.3. Release the 3 hooks that secure the Duplex Jam Sensor Holder to theChute Assembly Out.s6360-179
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This manual is suitable for:
Phaser 6300Phaser 6360Phaser 6350
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