3 - 16INSPADJPRE-OPERATION INSPECTION AND MAINTENANCEEC320000PRE-OPERATION INSPECTION AND MAINTENANCEBefore riding for break-in operation, practice or a race, make sure the machine is in good operating condition.Before using this machine, check the following points.GENERAL INSPECTION AND MAINTENANCEItem Routine PageCoolant Check that coolant is filled up to the radiator cap.Check the cooling system for leakage. P.3-21 ~ 29Fuel Check that a fresh gasoline is filled in the fuel tank. Check thefuel line for leakage. P.1-35Engine oil Check that the oil level is correct. Check the crankcase andframe oil line for leakage. P.3-39 ~ 47Gear shifter and clutch Check that gears can be shifted correctly in order and that theclutch operates smoothly. P.3-29 ~ 31Throttle grip/Housing Check that the throttle grip operation and free play are correctlyadjusted. Lubricate the throttle grip and housing, if necessary. P.3-31 ~ 33Brakes Check the play of front brake and effect of front and rear brake. P.3-65 ~ 77Drive chain Check drive chain slack and alignment. Check that the drivechain is lubricated properly. P.3-79 ~ 83Wheels Check for excessive wear and tire pressure. Check for loosespokes and have no excessive play. P.3-99 ~ 101Steering Check that the handlebar can be turned smoothly and have noexcessive play. P.3-101 ~ 103Front forks and rear shockabsorber Check that they operate smoothly and there is no oil leakage. P.3-85 ~ 97Cables (wires)Check that the clutch and throttle cables move smoothly. Checkthat they are not caught when the handlebars are turned or whenthe front forks travel up and down.—Exhaust pipe Check that the exhaust pipe is tightly mounted and has nocracks. P.4-7 ~ 11Rear wheel sprocket Check that the rear wheel sprocket tightening bolt is not loose. P.3-77Lubrication Check for smooth operation. Lubricate if necessary. P.3-105Bolts and nuts Check the chassis and engine for loose bolts and nuts. P.1-45Lead connectors Check that the AC magneto, CDI unit, and ignition coil areconnected tightly. P.1-9SettingsIs the machine set suitably for the condition of the racing courseand weather or by taking into account the results of test runsbefore racing? Are inspection and maintenance completelydone?P.7-1 ~ 42
