Yamaha F40B manuals
F40B
Table of contents
- Table Of Contents
- Outboard motor serial number
- EMISSION CONTROL INFORMATION
- important labels
- basic boating rules
- GENERAL INFORMATION
- fueling instructions
- gasoline (petrol)
- engine oil
- battery requirement
- start-in-gear protection
- Table Of Contents
- MAIN COMPONENTS
- OPERATION
- Trim tab
- Power trim/tilt switch
- Tachometer
- Tilt lock mechanism
- Flushing device
- WARNING SYSTEM
- Table Of Contents
- pre-operation checks
- checking the engine oil level
- filling fuel
- starting engine
- warming up engine
- stopping engine
- trimming outboard motor
- adjusting trim angle
- tilting up/down
- cruising in shallow water
- cruising in other conditions
- MAINTENANCE
- specification data
- storing outboard motor
- periodic maintenance
- maintenance chart
- checking fuel system
- inspecting fuel filter
- adjusting idling speed
- changing engine oil
- checking timing belt
- replacing fuse
- checking power trim and tilt system
- checking propeller
- changing gear oil
- inspecting and replacing anode(s)
- checking bolts and nuts
- motor exterior
- TROUBLE RECOVERY
- troubleshooting
- temporary action in emergency
- engine fails to operate
- treatment of submerged motor
- INDEX
- Table Of Contents
- SAFETY INFORMATION
F40B
Table of contents
- important information
- General information
- Table Of Contents
- Manual format
- Contents
- Abbreviation
- Self-protection
- Good working practice
- Identification
- special service tool
- Propeller size
- Checking the outboard motor mounting height
- Checking the gear oil level
- Checking the tilt system (D model)
- Checking the cooling water pilot hole
- Precaution when transporting or storing the outboard motor
- Specification
- Table Of Contents
- general specification
- maintenance specification
- tightening torque
- general torque
- Periodic check and adjustment
- Table Of Contents
- maintenance interval chart
- fuel system
- power unit
- replacing the oil filter
- checking the spark plug
- checking the thermostat
- control system
- checking the gear shift operation
- checking the engine idle speed
- bracket unit
- lower unit
- checking the propeller
- checking the battery
- lubricating the outboard motor
- Fuel system
- Table Of Contents
- hose routing
- fuel pump, fuel filter, and fuel joint
- checking the fuel pump
- checking the fuel joint
- assembling the fuel pump
- carburetor unit
- checking the prime start
- assembling the carburetor
- installing the carburetor
- synchronizing the carburetor
- Power unit
- Table Of Contents
- Table Of Contents
- power unit (check and adjustment)
- checking the valve clearance
- replacing the timing belt
- manual starter (m and w model)
- disassembling the manual starter
- assembling the manual starter
- power unit assembly
- starter motor, starter relay, and ptt relay (e and w model)
- ignition coil, cdi unit, and rectifier regulator
- throttle cam
- removing the power unit
- timing belt and sprocket
- removing the timing belt and sprocket
- checking the timing belt and sprocket
- cylinder head
- removing the cylinder head
- replacing the valve guide
- checking the valve seat
- refacing the valve seat
- checking the rocker arm and rocker arm shaft
- installing the cylinder head
- cylinder block
- disassembling the cylinder block
- checking the piston clearance
- checking the piston ring side clearance
- selecting the connecting rod bearing
- selecting the crankshaft main bearing
- Lower unit
- Table Of Contents
- removing the lower unit
- removing the water pump
- propeller shaft housing
- removing the propeller shaft housing assembly
- checking the propeller shaft housing
- assembling the propeller shaft housing assembly
- drive shaft and lower case
- removing the drive shaft, oil seal housing, and shift rod
- checking the shift rod
- installing the shift rod, oil seal housing, and drive shaft
- installing the water pump
- installing the lower unit
- selecting the pinion shim
- selecting the forward gear shim
- selecting the reverse gear shim
- measuring the forward and reverse gear backlash
- Bracket unit
- Table Of Contents
- Table Of Contents
- removing the tiller handle
- friction plate (h model)
- disassembling the friction plate
- bottom cowling
- upper case and steering arm
- assembling the upper case
- removing the steering arm
- installing the steering arm
- hydraulic tilt unit and ptt unit
- clamp bracket and swivel bracket
- removing the hydraulic tilt unit
- checking the hydraulic tilt unit
- installing the ptt unit
- adjusting the trim sensor cam (r model)
- ptt motor
- disassembling the ptt motor
- checking the ptt motor
- checking the valve seal
- assembling the gear pump
- ptt cylinder
- disassembling the ptt cylinder
- assembling the tilt cylinder
- bleeding the ptt unit
- bleeding the ptt unit (installed)
- ptt electrical system
- checking the ptt relay
- Electrical system
- Table Of Contents
- electrical component and wiring harness routing
- bow view
- electrical system
- tiller handle
- checking the electrical component
- starter motor (e and w model)
- removing the starter motor
- checking the starter motor pinion
- assembling the starter motor
- installing the starter motor
- checking the neutral switch (e and w model)
- ignition and ignition control system
- checking the ignition coil
- checking the pulser coil
- engine electric control system
- checking the thermo sensor
- checking the power bobbin (for prime start)
- checking the rectifier regulator (e and w model)
- troubleshooting the outboard motor
- troubleshooting the lower unit
- Table Of Contents
- Table Of Contents
F40B
Table of contents
- important manual information
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Safety information
- Gasoline exposure and spills
- Avoid collisions
- General information
- C-Tick label
- Read manuals and labels
- Specifications and requirements
- Installation requirements
- Battery requirements
- Start-in-gear protection
- Muddy or acidic water
- Components
- Fuel joint
- Neutral interlock trigger
- Throttle grip
- Engine shut-off cord (lanyard) and clip
- Manual starter handle
- Steering friction adjuster
- Power trim and tilt switch on bottom engine cowling
- Tilt lock mechanism
- Flushing device
- Instruments and indicators
- Tachometer
- Overheat-alert indicator
- Engine control system
- Installation
- Operation
- Fuel level
- Engine oil
- Install cowling
- Battery
- Starting engine
- Checks after starting engine
- Warming up engine
- Stopping boat
- Trimming outboard motor
- Adjusting trim angle for hydro tilt models
- Adjusting boat trim
- Tilting up and down
- Procedure for tilting up (power trim and tilt models)
- Procedure for tilting down (manual and hydro tilt models)
- Procedure for tilting down (power trim and tilt models)
- Shallow water
- Power trim and tilt models
- Cruising in other conditions
- Maintenance
- Procedure
- Lubrication
- Cleaning the outboard motor
- Replacement parts
- Maintenance chart 1
- Maintenance chart 2
- Greasing
- Checking fuel filter
- Changing engine oil
- Checking wiring and connectors
- Checking propeller
- Installing propeller
- Cleaning fuel tank
- Inspecting and replacing anode(s)
- Connecting the battery
- Trouble Recovery
- Temporary action in emergency
- Power trim and tilt will not operate
- Emergency starting engine
- Treatment of submerged motor
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