Genie GTH-844 manuals
GTH-844
Table of contents
- Introduction
- safety rules
- personal safety
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Machine Specifications
- Performance Specifications
- Hydraulic Specifications
- Manifold Component Specifications
- John Deere 4045TF270 Engine
- John Deere 4045TF275 Engine
- Deutz BF4 2012 Engine
- Perkins 1104C-44T Engine
- Perkins 1104C-44TA Engine
- Dana T12000 Transmission
- Specifications
- Hydraulic Hose and Fitting Torque Specifications
- about this section
- Pre-delivery Preparation Report
- Maintenance Inspection Report
- A-1 Inspect the Manuals and Decals
- A-2 Perform Pre-operation Inspection
- A-4 Lubricate the Machine
- A-5 Perform Engine Maintenance - John Deere and Perkins Models
- A-7 Perform Engine Maintenance - Deutz Models
- A-10 Perform Engine Maintenance - Perkins Models
- A-11 Perform Axle Maintenance
- A-14 Perform Transmission Maintenance
- A-15 Perform Axle Maintenance
- B-1 Inspect the Battery
- B-3 Check the Exhaust System
- B-4 Inspect the Engine Air Filter
- B-6 Perform Hydraulic Oil Analysis
- B-7 Inspect the Fuel and Hydraulic Tank Cap Venting Systems
- B-8 Check the Boom Wear Pads
- B-9 Lubricate the Driveshafts
- C-1 Perform Engine Maintenance - Deutz Models
- C-3 Perform Axle Maintenance
- C-5 Perform Engine Maintenance - Perkins Models
- C-7 Perform Axle Maintenance
- D-1 Inspect the Forks
- D-4 Perform Engine Maintenance - Deutz Models
- D-6 Perform Axle Maintenance
- D-8 Perform Engine Maintenance - Deutz Models
- E-1 Test or Replace the Hydraulic Oil
- E-2 Perform Engine Maintenance - John Deere Models
- E-4 Perform Engine Maintenance - Perkins Models
- E-6 Perform Engine Maintenance - John Deere Models
- E-8 Perform Engine Maintenance - Deutz Models
- repair procedures
- Boom Angle Limit Switch (all models except GTH-636)
- Boom
- Boom Lift Cylinder
- Boom Extension Cylinder
- Fork Level Cylinder
- Fork Rotate Cylinder (option)
- Operator's Compartment
- Machine Controls
- Fuel Tank
- Hydraulic Tank
- Engines
- Engine Fault Codes - John Deere 4045TF275 Engine
- Transmission
- Hydraulic Pump
- Main Valve Manifold Components
- Tilt Limiter Manifold Components
- Dual Pilot Check Manifold Components
- Boom Activated Rear Lock-up Manifold Components
- Fork Rotate Speed Manifold Components (option)
- Control Block Manifold Components
- Fork Tilt Manifolds Components
- Rear Lock-up Manifold Components
- Parking Brake Manifold Components
- Sway Manifold Components
- Fork Rotate Manifold Components (option)
- Sway Directional Manifold Components
- Outrigger Manifold Components GTH-1048 and GTH-1056
- Boom Lift and Boom Extension Cylinders Manifold Components
- Fork Level Cylinder Manifold Components
- Fork Rotate Cylinder Manifold Components (option)
- Pump Destroke Manifold Components
- Boom Activated Sway Lock-up Manifold Components
- Valve Adjustments - Control Block Manifold
- Valve Adjustments - Tilt Limiter Manifold
- Valve Coils
- Axles
- to Adjust Front Axle Service Brakes
- Outriggers
- troubleshooting
- A 1-4 Drive Functions
- A 1-6 Brake Functions
- Electrical Component and Limit Switch Legends
- Electrical and Hydraulic Symbols Legends
- Electrical Schematic GTH-636 with John Deere Power
- june 2007
- Electrical Schematic GTH-636 with Perkins Power
- Electrical Schematic GTH-644, GTH-842 and GTH-844 with John Deere Power
- Electrical Schematic GTH-644, GTH-842 and GTH-844 with Perkins Power
- Electrical Schematic GTH-644, GTH-842 and GTH-844 with Deutz Power
- Electrical Schematic GTH-1048 and GTH-1056 with John Deere Power
- Electrical Schematic GTH-1048 and GTH-1056 with Perkins Power
- Hydraulic Schematic GTH-636 with Single Joystick
- Hydraulic Schematic GTH-636 with Dual Joysticks
- Hydraulic Schematic GTH-644, GTH-842 and GTH-844 with Single Joystick
- Hydraulic Schematic GTH-1048 and GTH-1056 with Single Joystick
- Hydraulic Schematic GTH-1048 and GTH-1056 with Dual Joysticks
- June 2007
GTH-844
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Specifications
- September
- Performance Specifications
- Deutz Engine Models
- Perkins Engine Models
- Transmission Specifications
- Axle Specifications
- Hydraulic Specifications
- Hydraulic Oil Specifications
- Hydraulic Hose and Fitting Torque Specifications
- Section 3 Maintenance Procedures
- Maintenance Schedule
- Pre-Delivery Preparation Report
- Scheduled and Programmed Maintenance Inspection Report
- Commissioning Procedures
- C-3 Perform 150 Hour Service
- Quarterly Maintenance Procedures
- Q-2 Battery inspection
- Q-3 Inspect the Electrical Wiring
- Q-4 Check the Boom Wear Pads
- Q-5 Check the Exhaust System
- Q-7 Inspect the Fork Level and Auxiliary Hydraulic Hoses Tension
- Q-9 Visual Inspection of the Hydraulic Oil
- Q-10 Inspect the Engine Air Filter
- Q-12 Inspect and Lubricate the Sequencing Chains
- Annual Maintenance Procedures
- A-3 Adjust the Boom Sequencing Chains - GTH-1056
- A-4 Adjust the Boom Sequencing Chains - GTH-1256 and GTH-1544
- A-5 Replace Hydraulic Tank Return Filter Element
- Programmed Maintenance Procedures
- P0-2 Deutz Engine Maintenance – Under 1000 Hours
- P0-3 Perkins Engine Maintenance – Under 1000 Hours
- P0-4 John Deere Engine Maintenance – Under 1000 Hours
- P0-5 Axle Maintenance – Under 1000 Hours
- P0-6 Transmission Maintenance – Under 1000 Hours
- P1-1 Perform Engine Maintenance – 1000 Hours
- P1-3 Perform Axle Maintenance – 1000 Hours
- P2-1 Perform Engine Maintenance – 2000 Hours
- P2-2 Test or Replace the Hydraulic Oil
- P3-1 Perform Engine Maintenance – 3000 Hours
- P6-1 Perform Engine Maintenance – 6000 Hours
GTH-844
Table of contents
- April
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Specifications
- Performance Specifications
- Hydraulic Oil Specifications
- Hydraulic Component Specifications
- Manifold Component Specifications
- DEF Storage Specifications
- Dana VDT12000 Transmission Specifications
- Hydraulic Hose and Fitting Torque Specifications
- Torque Procedure
- Repair Procedures
- Introduction
- How to Adjust the Boom Angle Proximity Switch
- How to Remove the Lifting Fork Frame
- How to Replace the Extension Chains
- How to Remove the Boom
- How to Disassemble the Boom
- Boom Lift Cylinder
- Boom Extension Cylinder
- Hydraulic Hoses
- How to Replace the Fork Level Cylinder and/or Auxiliary Hoses
- Operator's Compartment
- Machine Controls
- How to Remove the Steer Orbitral
- How to Remove the Joystick - Models with Dual Joysticks
- How to Remove the Gauge Cluster Assembly
- Fuel and Hydraulic Tanks
- Engines
- Engine Fault Codes
- Transmission
- How to Remove the Function Pump
- How to Install the Function
- How to Adjust the Function Pump Pressure Compensator
- Manifolds
- Primary Function Manifold Components - Models with Dual Joysticks
- Secondary Function Manifold Components
- Auxiliary Manifold (option) and Brake Manifold Components
- Valve Adjustments - Secondary Function Manifold
- How to Set the Parking Brake System Pressure
- How to Set the Differential Lock/Joystick System Pressure
- How to Set the Rear Lock-up System Pressure
- Valve Coils
- Axle
- Section 4 Fault Codes
- Diagnostic Display
- Deutz TCD3.6 Engine Fault Codes
- Perkins 1104 Engine Fault Codes
- Section 5 Schematics
- Fuse Panel Layout (to 20629)
- Fuse Panel Layout (from 20630 to 21535)
- Deutz TCD3.6 T4F Module (from 21536, 16E-10000)
- Electrical Component & Wire Color Abbreviation Legend
- Telematics Connector Pin Legend
- Electrical Symbol Legend
- Hydraulic Symbols Legend
- Harness Map - Control System Power Single Joystick (to 15-20661)
- Harness Map - Control System Ground Single Joystick (to 15-20661)
- Harness Map - Control System Power Single Joystick (from 15-20662 to
- Harness Map - Control System Ground Single Joystick (from 15-20662 to
- Harness Map - Control System Power Single Joystick (from 15-21536, 16E
- Harness Map - Control System Power Dual Joystick (to 15-20661)
- Harness Map - Control System Ground Dual Joystick (to 15-20661)
- Harness Map - Control System Power Dual Joystick (from 15-20662 to
- Harness Map - Control System Ground Dual Joystick (from 15-20662 to
- Harness Map - Control System Power Dual Joystick (from 15-21536, 16E
- Harness Map - Control System Ground Dual Joystick (from 15-21536, 16E
- Harness Map - Deutz TCD3.6 T3_T4i Engine Battery Power and Ground
- Harness Map - Deutz TCD3.6 T4F Engine Battery Power and Ground
- Harness Map - Perkins 1104D Engine Battery Power and Ground
- Harness Map - Perkins 854E T4i Engine Battery Power and Ground
- Harness Map - Options Auxiliary Hydraulics, Beacon and 3rd Gear Lockout
- Harness Map - Options Work Lights (to 15-21456)
- Harness Map - Options Work Lights (from 15-21457, 16E-10000)
- Harness Map - Options Road Lights (from 15-21457, 16E-10000)
- Harness Map - Options Enclosed Cab with Heater
- Harness Map - Options Enclosed Cab with HVAC
- Electrical Schematics
- Electrical Schematic - View 1 (to 15-20661)
- Electrical Schematic - View 2 (to 15-20661)
- Electrical Schematic - View 1 (from 15-20662 to 21456)
- Electrical Schematic - View 2 (from 15-20662 to 21456)
- Electrical Schematic - View 1 (from 15-21457 to 21535)
- Electrical Schematic - View 1 (from 15-21536, 16E-10000)
- Hydraulic Schematics
- Hydraulic Schematic - Single Joystick (to 19528)
- Hydraulic Schematic - Single Joystick (from 19529, 16E-10000)
- Hydraulic Schematic - Dual Joystick (to 19528)
- Hydraulic Schematic - Dual Joystick (from 19529, 16E-10000)
GTH-844
Table of contents
- Table Of Contents
- Introduction
- Standards And Symbols
- Safety
- Operator's Responsibilities
- Management's Responsibilities
- Maintenance And Repair
- Operation Safety
- GENERAL SAFETY
- General Safety Procedures
- Jump Starting
- Proper Load Chart Use
- CONTROLS AND INSTRUMENTS
- Operator's Compartment
- Joystick Control Functions
- Joystick Control Functions (Button Pushed)
- Service Brakes
- Parking Brake
- Frame Sway Control
- Gauges
- Steering
- Front Axle Differential Lock
- OPERATION
- Operation And Safety Guidelines
- Before Starting The Engine
- Starting The Engine
- Before Operating The Forklift
- Transporting A Load
- Placing A Load
- MAINTENANCE PROCEDURES
- General Safety Practices
- Daily Maintenance
- MATERIAL SAFETY DATA
- Material Safety Data Sheets
- California Proposition 65 Warnings
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