Eaton Power Xpert 9395P-1200 Installation And Operation Manual Manual pdf 50 page image
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Eaton Power Xpert 9395P-1200 Installation And Operation Manual

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Contents
  1. important safety instructions
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Introduction
  10. Configurations
  11. Three UPM Plus 1 UPS
  12. UPS Standard Features
  13. Options and Accessories
  14. Input Output Module Configuration
  15. Variable Module Management System and High Alert Modes
  16. Battery System
  17. Symbols, Controls, and Indicators
  18. For More Information
  19. Safety Warnings
  20. UPS Installation Plan and Unpacking
  21. Installation Considerations
  22. Figure 3‐1. UPS Cabinet Dimensions – Three UPM (Front View)
  23. Figure 3‐2. UPS Cabinet Dimensions – Four UPM (Front View)
  24. Figure 3‐4. ISBM Section Dimensions (Front View)
  25. Figure 3‐6. UPM Section Dimensions (Top View)
  26. Figure 3‐8. ISBM Section Dimensions (Bottom View)
  27. Figure 3‐10. Four UPMs Center of Gravity - Front View
  28. UPS System Power Wiring Preparation
  29. UPS System Interface Wiring Preparation
  30. Distributed Bypass Power Wiring Preparation
  31. Figure 3‐13. UPS Cabinet as Shipped on Pallet (ISBM Section)
  32. Figure 3‐14. UPS Cabinet as Shipped on Pallet (UPM Section)
  33. UPS System Installation
  34. Figure 4‐1. Removing the ISBM Section Left Side Shipping Bracket
  35. Figure 4‐2. Removing the ISBM Section Right Side Shipping Bracket
  36. Figure 4‐3. Removing the UPM Section Left Side Shipping Bracket
  37. Mechanically Joining the Sections
  38. Figure 4‐5. Section Joining
  39. Figure 4‐6. ISBM and UPM Sections Joined
  40. Electrically Connecting the Sections
  41. Figure 4‐8. ISBM Section Intercabinet Power Terminal Locations
  42. Figure 4‐9. ISBM Section Input Power Terminal Detail
  43. Figure 4‐10. ISBM Section Battery Input Power Terminal Detail
  44. Figure 4‐12. UPS Intercabinet Interface Harness Locations
  45. Figure 4‐13. Pl1 Interface Board Location
  46. Field Installed UPM Installation
  47. Installing UPS External and Battery Power Wiring
  48. Figure 4‐15. ISBM and UPM Section Debris Shields
  49. Figure 4‐16. ISBM Section Conduit and Wire Entry Locations
  50. Figure 4‐17. ISBM Section Power Terminal Locations
  51. Figure 4‐18. ISBM Section Power Terminal Detail AA
  52. Battery Power Wiring
  53. Figure 4‐19. ISBM Section Power Terminal Detail BB – Common Battery
  54. Installing Interface Connections
  55. TB1, TB2, and TB3 Connections (Other than TB1 Battery Interface Connections)
  56. Figure 4‐21. ISBM Section Interface Terminal Locations
  57. Figure 4‐22. Interface Terminal Detail
  58. Figure 4‐24. Terminal Blocks TB1, TB2, and TB3 Connector Assignments
  59. TB1 Battery Interface Connections
  60. Figure 4‐25. Typical Battery Interface Connection – Common Battery System
  61. X-Slot Connections
  62. Installing a REPO Switch
  63. Figure 4‐29. Normally-Open REPO Switch Wiring
  64. Figure 4‐30. Normally‐Closed REPO Switch Wiring
  65. Installing Options, Accessories, and Distributed Bypass Control Wiring
  66. Installing Options and Accessories
  67. Installing an Optional Powerware Hot Sync CAN Bridge Card
  68. Figure 5‐2. Powerware Hot Sync CAN Bridge Card Connections
  69. Installing Distributed Bypass Control Wiring
  70. Figure 5‐3. Distributed Bypass System CAN and Pull-Chain Simplified Interface Wiring
  71. Figure 5‐5. Distributed Bypass Pull-Chain Wiring without MOBs
  72. Figure 5‐6. Distributed Bypass Pull-Chain Wiring with MOBs
  73. Installing an Optional Remote Monitor Panel II
  74. Figure 5‐7. Remote Monitor Panel II and Relay Interface Module II Terminal Locations
  75. Installing an Optional Relay Interface Module II
  76. Figure 5‐9. J1, J2, J3, and J4 15-Pin D-Sub Connectors
  77. Installing an Optional Supervisory Contact Module II
  78. Figure 5‐11. Supervisory Contact Module II TB2
  79. Accessory Mounting Dimensions
  80. Figure 5‐13. Relay Interface Module II Dimensions
  81. Figure 5‐14. Supervisory Contact Module II Dimensions
  82. Understanding UPS Operation
  83. Single UPS
  84. Figure 6‐2. Path of Current Through the UPS in Online Mode
  85. Energy Saver System Mode
  86. Bypass Mode
  87. Battery Mode
  88. Figure 6‐4. Path of Current Through the UPS in Battery Mode
  89. Single UPS Unit System Oneline Configurations
  90. Figure 6‐5. UPS System – Four UPM, Common Rectifier Feed, Common Battery, Dual‐Feed Configuration, Continuous Static Switch
  91. Figure 6‐6. UPS System – Four UPM, Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Continuous Static Switch
  92. Figure 6‐7. UPS System – Three UPM, Common Rectifier Feed, Common Battery, Dual‐Feed Configuration, Continuous Static Switch
  93. Figure 6‐8. UPS System – Three UPM, Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Continuous Static Switch
  94. Figure 6‐9. UPS System – Four UPM Common Rectifier Feed, Common Battery, IOM Configuration
  95. Figure 6‐10. UPS System – Four UPM Common Rectifier Feed, Separate Battery, IOM Configuration
  96. Figure 6‐11. Simplified Dual-Feed UPS with Maintenance Bypass Panel
  97. Multiple UPS Distributed Bypass System
  98. Online Mode – Distributed Bypass
  99. Bypass Mode – Distributed Bypass
  100. Figure 6‐13. Path of Current through the UPSs in Bypass Mode – Distributed Bypass
  101. Battery Mode – Distributed Bypass
  102. Multiple UPS Distributed Bypass System Oneline Configurations
  103. Figure 6‐15. Typical Distributed Bypass System – Continuous Static Switch, 1+1 and 2+0 Configurations
  104. Figure 6‐16. Typical Distributed Bypass System – Continuous Static Switch, 2+1 and 3+0 Configurations
  105. Figure 6‐17. Typical Distributed Bypass System – Continuous Static Switch, 3+1 and 4+0 Configurations
  106. UPS Operating Instructions
  107. Circuit Breakers
  108. Using the Color Touchscreen Control Panel
  109. Status Indicators
  110. Figure 7‐5. Sign In or Password Request Screen
  111. Using the Main Menu Buttons
  112. Power Maps Screen (Online Mode)
  113. Figure 7‐9. Average Efficiency Screen from Home Screen
  114. Power Maps Screen (Bypass Mode)
  115. Meters Summary Screen
  116. Input Meters Screen
  117. Figure 7‐16. Output Meters Screen
  118. Input Meters Detail Screen
  119. Battery Meters Screens
  120. Figure 7‐21. Battery Log Detail
  121. System Events Main Screen
  122. Figure 7‐24. User Log Screen
  123. System Status Screen and Controls
  124. Figure 7‐28. Module Control Detail Screen
  125. Settings Screen
  126. Configuration Options Screen
  127. Figure 7‐34. Disable ESS Screen
  128. Statistics Basic Screen
  129. ESS Comparison Screen
  130. System Overview Screen
  131. UPS Operation using the Color Touchscreen Control Panel
  132. Using the Remote Emergency Power-off Switch
  133. Figure 7‐41. REPO Operation
  134. Communication
  135. PredictPulse
  136. Installing PredictPulse
  137. Building Alarm Monitoring
  138. Remote Monitor Panel II
  139. Relay Interface Module II
  140. Supervisory Contact Module II
  141. UPS Maintenance
  142. Performing Preventive Maintenance
  143. Figure 9‐1. ISBM Section Air Filter Locations – Continuous Static Switch
  144. Figure 9‐2. UPM Section Air Filter Locations
  145. PERIODIC Maintenance
  146. Installing Batteries
  147. Maintenance Training
  148. Product Specifications
  149. UPS Output
  150. UPS Environmental
Eaton Power Xpert 9395P-1200 Installation And Operation Manual Manual pdf 50 page image
UPS INSTALLATION PLAN AND UNPACKINGEaton Power Xpert 9395P-1200 UPS (1200 kVA, 1200 kW) Installation and Operation Manual  P-164000500 Rev 4 www.eaton.com/powerquality3-24Terminals E1 through E11 are 2‐hole busbar mountings for standard NEMA 2‐holebarrel lugs. The power wiring connections for this equipment are rated at 90°C. SeeTable 3‐17 for power cable terminations, Table 3‐18 for supplied terminal hardware,and Table 3‐19 for recommended installation parts and tools not supplied by Eaton.Figure 4‐17 through Figure 4‐20 show the location of the power cable terminals insidethe UPS.Table 3‐17. UPS External Power Cable Terminations for Three/Four UPM ModelsTerminal Function Terminal Function Bus Landings(using both sides of bus)Tightening TorqueNm (lb ft) Bolt SizeAC Input to UPS RectifierE1 Phase A 6 – 2 bolt mounting 76 (56) M12E2 Phase B 6 – 2 bolt mounting 76 (56) M12E3 Phase C 6 – 2 bolt mounting 76 (56) M12AC Input to BypassE6 Phase A 6 – 2 bolt mounting 76 (56) M12E7 Phase B 6 – 2 bolt mounting 76 (56) M12E8 Phase C 6 – 2 bolt mounting 76 (56) M12AC Output to Critical LoadE9 Phase A 6 – 2 bolt mounting 76 (56) M12E10 Phase B 6 – 2 bolt mounting 76 (56) M12E11 Phase C 6 – 2 bolt mounting 76 (56) M12DC Input from Battery or BatteryDisconnect to UPS – CommonBatteryE4 Battery (+) 16 – 2 bolt mounting 76 (56) M12E5 Battery (-) 16 – 2 bolt mounting 76 (56) M12DC Input from Battery or BatteryDisconnect to UPS – SeparateBattery (UPM 1)E4 Battery (+) 4 – 2 bolt mounting 76 (56) M12E5 Battery (-) 4 – 2 bolt mounting 76 (56) M12DC Input from Battery or BatteryDisconnect to UPS – SeparateBattery (UPM 2)E4 Battery (+) 4 – 2 bolt mounting 76 (56) M12E5 Battery (-) 4 – 2 bolt mounting 76 (56) M12DC Input from Battery or BatteryDisconnect to UPS – SeparateBattery (UPM 3)E4 Battery (+) 4 – 2 bolt mounting 76 (56) M12E5 Battery (-) 4 – 2 bolt mounting 76 (56) M12DC Input from Battery or BatteryDisconnect to UPS – SeparateBattery (UPM 4 FI-UPM)E4 Battery (+) 4 – 2 bolt mounting 76 (56) M12E5 Battery (-) 4 – 2 bolt mounting 76 (56) M12Input and Output Neutral E12 Neutral 12 – 2 bolt mounting 76 (56) M12Customer Ground Ground Ground 15 – 2 bolt mounting 76 (56) M12NOTE Customer ground, sized in accordance with NEC Table 250.122, can be run in any conduit listed in Table 3‐20.NOTE Bypass terminations are not applicable to IOM configurations.
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Power Xpert 9395P-1200
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