Nilfisk-Advance CS7000 Service Manual Manual pdf 395 page image
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Nilfisk-Advance CS7000 Service Manual

Also see for CS7000 Fuel Cell EcoFlex: Service manualHow-to guideInstallation instructions

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Contents
  1. service manual
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Table Of Contents
  12. Table Of Contents
  13. General Information
  14. Other Reference Manuals and Information Sources
  15. Engine Manufacturers' Technical Manuals
  16. Cautions and Warning Symbols
  17. Hopper Prop Rod
  18. Jacking the Machine
  19. Towing the Machine
  20. Diagnostic and Service Tools
  21. Technical Specifications
  22. Fastener Torque Specifications
  23. Overall Dimensions
  24. Maintenance
  25. Maintenance Every 15 to 20 Hours
  26. Maintenance Every 800 to 1000 Hours
  27. Lubrication Points
  28. EcoFlex System Maintenance
  29. To Change the Detergent Mix Ratio (the scrub system must be on)
  30. PM Checklist
  31. Machine Controls
  32. Miscellaneous Indicators
  33. Scrub Controls
  34. Scrub Indicators
  35. Sweep Indicators
  36. Hopper Controls
  37. Diesel Machine
  38. Fault, Caution and Warning Displays
  39. Warning Displays
  40. Steering Wheel
  41. Chassis System
  42. Component Locations - LPG and Diesel Machine (major components)
  43. Control System
  44. CAN Bus Circuit
  45. CAN BUS message routing
  46. Steering Controller
  47. Component Locations
  48. Troubleshooting
  49. Fault Code Table (Main machine controller)
  50. Hidden Menus
  51. Configuration Menu
  52. User Options Menu
  53. Service Mode
  54. To Operate
  55. Control Panel LEDs all stay lit - CAN Bus problems
  56. Removal and Installation
  57. Control Panel
  58. Specifications
  59. J3 Connector (Gray)
  60. J7 Connector (Black)
  61. Dust Control/DustGuard™ Systems
  62. DustGuard™ Spray System (optional)
  63. DustGuard™ System Wiring Diagram
  64. Circuit Description
  66. Dust Control Filter Switch
  67. DustGuard™ Spray System
  68. Maintenance and Adjustments
  69. To Clean the Dust Control Filter
  70. To Clean the DustGuard™ Strainer Screen
  71. To Clean the DustGuard™ Spray Nozzles
  74. To Remove and Reinstall the DustGuard™ Pump
  75. To Remove and Reinstall the Dust Control Filter Switch
  76. To Disassemble and Reassemble the Impeller Assembly
  78. Electrical System
  79. Wiring Harnesses
  80. Circuit Protection
  81. Low Voltage Cutout
  82. Headlights
  84. Electrical Panel Contactor/Relay location
  85. Harness to Harness Connector Locations
  86. Connector Pin-Outs
  87. Wiring Connections
  88. Late style K14 Safety Relay and K15 Auxiliary Relay
  91. volt Generator
  92. Head Light bulb - Standard 12v Halogen
  94. Current Sensors
  95. Wiring Diagrams
  96. LEV Engine Side Wiring 56511576_REV_A_LEV_ENG sheet 1 of 1
  97. Engine System - LPG
  98. Circuit Descriptions
  99. Engine Starter Control
  100. Throttle Control Modes
  101. Ignition On
  102. Cranking
  103. Normal Running
  104. Normal Engine Shut Off
  105. Step Two
  106. Engine Overheat Shutdown
  107. Lost Oil Pressure Shutdown
  110. Change Engine Oil and Oil Filter
  111. Change Engine Coolant
  113. No crank - The starter does not engage
  114. Cranks but does not start – No Spark
  115. Achieves one but not ALL RPM modes
  118. Spark Controller Measurements
  119. Fuel System
  120. Special Tools
  121. Engine System - LPG LEV
  123. Engine RPM Control
  126. Inspect Air Filter
  128. Checking LPG Primary Pressure
  133. Engine System - Petrol (Gasoline)
  135. Engine Starter and Carburetor Choke Control
  144. Engine Right Side View (Toward front of machine)
  145. Engine Back Side View (Toward right of machine)
  146. Fuel Tank Area
  158. Engine System, Diesel
  159. Fuel pump control
  160. Engine Protection
  161. Over Temperature Shutdown
  162. Low Oil Pressure Shutdown
  164. Glow plug control
  168. Bleed Fuel System
  169. Replace Air Filters
  171. Cannot Achieve Either Run or Maximum Engine Speed Settings (Run 2200 RPM, Maximum Power 2400 RPM)
  172. Compression Test
  175. Engine Oil Viscosity
  176. Engine Compression
  178. Hopper System
  179. Hopper System Wiring Diagram
  180. Hopper Hydraulic System Circuit Details
  181. Hopper Being Lowered
  183. Hydraulic Power Pack Assembly
  184. Hopper Dump Door
  185. Hopper Interlock Switch
  188. Battery Models
  189. To Remove and Reinstall the Hopper Lift Cylinder
  190. To Replace the Oil in the Hydraulic System
  191. To Remove and Reinstall the Hopper Dump Door Actuator Assembly
  193. Options and Accessories
  194. Recovery System
  195. Recovery System Wiring Diagram
  198. Vacuum Fan Cover Assembly
  200. To Clean the Debris Basket
  203. To Reinstall the Recovery Tank
  204. To Remove and Reinstall a Vacuum Motor
  206. Scrub System
  207. Scrub System Wiring Diagram
  209. Brush Current Sensor
  210. Side Squeegee Assemblies
  214. To Remove and Reinstall the Scrub Deck Actuator
  215. To Remove and Reinstall a Scrub Motor Assembly
  216. To Replace the Scrub Motor Carbon Brushes
  219. Solution System
  220. EcoFlex™ Detergent System
  221. Optional High-pressure Spray System (LP and Diesel Only)
  222. Solution System Wiring Diagram
  224. The Following Conditions Must be Met for the EcoFlex™ System to Operate
  226. Solution Pressure Sensor
  227. Solution Solenoid Valve
  228. EcoFlex™ Detergent Bottles and Pumps
  229. Extended Scrub System
  231. To Clean the Extended Scrub System Strainer
  232. To Adjust the Belt Tension on the High Pressure Pump
  235. To Remove and Reinstall the Solution Shutoff Valve
  236. To Remove and Reinstall the Solution Solenoid Valve
  239. Squeegee System
  242. To Remove and Reinstall the Rear Squeegee Blade
  243. To Adjust the Squeegee Tilt
  244. To Adjust the Squeegee Casters
  247. To Remove and Reinstall the Squeegee Lift Actuator
  249. Steering System
  250. Steering Actuator
  251. Steering Travel Limit Switches
  252. Steering System Wiring Diagram
  256. Diagnostic Trouble Code Table
  257. Symptom Troubleshooting (No DTC stored)
  259. Steering Wheel Rotation Sensor
  262. Steering Controller Voltage Measurements
  263. Motor U, V and W Terminal Pair Voltages
  264. Sweep System, Main
  265. Main Sweep System Wiring Diagram
  267. Broom Current Sensor
  269. To Adjust the Main Broom Tilt
  270. Inspecting/Replacing Main Broom Motor Carbon Brushes
  273. To Install the Main Broom
  274. To Remove and Reinstall the Broom Motor Assembly
  275. To Remove and Reinstall the Broom Lift Actuator
  277. Sweep System, Side Broom
  278. Side Broom System Wiring Diagram
  282. Inspecting/Replacing Side Broom Motor Carbon Brushes
  285. To Remove and Reinstall a Side Broom Hub Assembly
  287. Wheel System, Traction
  288. Drive Wheel Motor
  289. Powering up the Drive Controller
  293. Summary of LED display formats
  294. Troubleshooting Chart
  295. Fault History
  297. Drive Wheel
  300. System Current Draw - Driving only with no cleaning functions
  301. Wheel System, Non-Traction
  304. To Remove and Reinstall a Brake and Spindle Assembly
Nilfisk-Advance CS7000 Service Manual Manual pdf 395 page image
Sweep System, Side Broom395Service Manual – CS7000Fuse, 400 AA1 Main Machine ControllerJ2-15 OutputRED RED BLKBLKJ3-15GroundF1K8Contactor, SideBroom MotorBattery36VBRN/BLKVIOWHT/REDWHT/REDRED VIO/GRAB-BLKRight SideBroom MotorM8MBLKJ3-16BLKJ3-18BLKJ3-19BLKJ3-20BLKJ3-21BLKJ3-29+ -Contactor, Side Broom1 2K8+ -BLKLeft SideBroom MotorM9M+ -Contactor, Aux VACC3CB325 Amp1 1 22J3-34 InputVacc 3aBLU/GRNRED GRA/BLKVIOK9VACC1CB1S14Ignition Switch1 3B1B32 J7-19 Start Input42V AlternatorJ2-14 OutputJ7-12 SupressionDiodeVIO/GRNK9 Aux ContactorYEL/BRN BLK/ORNORNORN+YEL/BRNGJ7-13 Key SwitchInputJ7-1 InterlockInputORN GRA/ORNORNSafety SwitchRelay (signal fromA5 Steer byWire Controller)621 2 21 14PINK TAN GRN/BLUK14Seat SwitchS9EmergencyStop SwitchS15FeS13BatteryInterlockREDFROMF1A3 Control PanelCANBUS GRNYELBLKWHT/BRNGRN/YELChassisGroundJ7-10 +12VJ7-11 B-J7-3 CAN HJ7-2 CAN LJ1-1J1-2J1-3J1-4J7-14Input 21RED/BLK BLKS3HopperInterlock SwitchFe4343GRA/VIO RED BLKGRN/ORNJ3-5 OutputSide BroomActuator Motor(+ to red to extend)M13J3-17 OutputMCB7Side Broom System Wiring Diagram
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This manual is suitable for:
CS7000 Fuel Cell EcoFlex55638441056383115563844095650900056509001565090025650900356509004565090055650900656509007565090085651100156511002565115405651154156511564
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