Contents - phaser 7400
- service terms
- symbols marked on the product
- power source
- general guidelines
- servicing electrical components
- regulatory specifications
- european union
- manual organization
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Printer Introduction and Overview
- Printer Configurations
- Metered Printing
- Parts of the Printer
- Control Panel
- Image Processor Board
- Printer Options
- Configuration Card
- Duplex Unit
- Maintenance Items
- Specifications
- Electrical Specifications
- general information
- Functional Specifications
- Image Specifications
- Media and Tray Specifications
- phaser 7400 operational overview
- imaging unit
- transfer unit
- print process summary
- printer controls
- automatic density control
- fuser temperature control
- sensor types
- sensors in the printer
- sensor functions
- paper level detection
- paper size detection
- jam detection
- interlock detection
- theory of operation
- input paper path
- paper fed from tray
- paper fed from optional trays
- output paper path
- top output tray
- drive assemblies
- fuser motor
- toner dispense motors
- duplex drive motors
- chassis assemblies
- waste toner recovery
- registration assembly
- exit assembly
- universal trays
- universal feeder
- engine control board
- feeder board
- solenoids and clutches
- error messages
- accessing fault history
- status page
- servicing instructions
- messages, codes, and procedures
- jam locator
- error message summary
- Table Of Contents
- error message summary (continued)
- Table Of Contents
- fatal errors (continued)
- error messages and codes
- using the troubleshooting procedures
- measurement techniques
- jam error procedures
- initial actions
- jam at door a misfeed at tray 1 (mpt)
- jam at door b misfeed at tray
- jam at door d open door d to clear
- jam in duplex unit
- jam at door e
- jam under imaging units
- jam in fuser
- jam at duplex entrance
- jam at finisher punch unit
- jam at finisher door h
- jam at finisher upper output tray
- jam at finisher saddle stapler
- jam at finisher stapler
- jam at finisher door g
- jam inside finisher
- jam at finisher entrance
- finisher output tray jammed
- close top cover
- close right door a
- close right door b
- close left door d
- close left door e
- close finisher door f
- close finisher door h
- close finisher door j
- consumable/routine maintenance procedures
- replace [c][m][y][k] imaging unit
- replace transfer unit
- replace waste cartridge
- replace fuser
- install, reseat or lock [c][m][y][k] toner cartridge
- install or reseat [c][m][y][k] imaging unit
- install or reseat transfer unit
- install or reseat waste cartridge
- install or reseat fuser
- metered toner is not enabled
- replace metered [c][m][y][k] toner cartridge
- tray and media errors
- clear tray [2][3][4][5][6] riser plate
- out of paper load tray 1(mpt) with [size] [type
- out of paper load tray [2][3][4][5][6] with [size][type
- manual feed [size][type
- top output tray is full, unload paper
- left side output tray is full, unload paper
- finisher lower output tray is full, unload paper
- finisher upper output tray is full, unload paper
- open left side output tray
- wrong paper size; load tray 1 (mpt) with [size][type
- wrong paper size; load tray 2 with [size][type
- paper not available load tray 1 (mpt) with [size] [type
- paper not available; load tray 2 with [size][type
- invalid or missing configuration card
- fuser failure
- temp sensor failure
- rh sensor failure
- led over temperature failure
- motor overheating failure
- engine failure
- power supply failure
- feeder home failure
- controller fan failure
- power supply fan failure
- top cover cooling fan failure
- imaging unit fan failure
- transfer unit fan failure
- engine cavity fan failure
- duplex interface failure
- tray [3][4][5][6] interface failure
- inverter unit interface failure
- c][m][y][k] led failure
- c][m][y][k] imaging unit failure
- flash failure
- fuser fan failure
- fuser 110v/220v mismatch failure
- unsupported duplex unit rom
- unsupported tray 2 rom
- unsupported tray [3][4][5][6] rom
- unsupported inverter unit rom
- unsupported finisher unit rom
- hard drive failure
- fuse cut error in fuser
- fuse cut error in transfer unit
- fuse cut error in [c][m][y][k] imaging unit
- controller to engine communications failure
- finisher fold position sensor failure
- finisher paddle failure
- finisher stapler swing motor failure
- finisher stack handling motor failure
- finisher staple motor failure
- finisher jog motor failure
- finisher lift motor failure
- finisher exit failure
- finisher punch side registration sensor failure
- finisher punch registration sensor failure
- finisher punch backup ram failure
- finisher punch communications failure
- finisher punch unit transfer motor failure
- finisher punch motor failure
- finisher backup ram failure
- finisher punch dust sensor failure
- finisher punch unit counter at end of life
- finisher staple unit counter at end of life
- finisher interface error
- inverter power supply failure
- fuser thermistor errors
- job offset home position error
- control panel communications failure
- no data to the [c][m][y][k] led head
- motor driver board communications error
- tray [3][4][5][6] firmware error
- duplex unit firmware error
- motor driver board firmware error
- finisher inverter firmware error
- crum reader board failure
- tray [3][4][5][6] flash memory failure
- duplex unit flash memory failure
- motor driver board flash memory failure
- finisher inverter flash memory failure
- tray 2 lift motor failure
- tray [3][4][5][6] lift motor failure
- error in the transfer unit belt
- duplex unit fan failure
- v not available to the duplex unit
- failure in the fuser motor
- failure in the waste toner motor
- motor driver board clock frequency error
- duplex unit clock frequency error
- finisher inverter clock frequency error
- tray [3][4][5][6] feeder board clock frequency error
- waste toner transfer error
- cm][yk] toner supply failure
- warning messages
- left side output tray is closed
- waste cartridge is almost full
- non-xerox [c][m][y][k] toner cartridge
- staple cartridge is empty
- punch waste box is full or missing
- finisher away from base
- finisher away from printer
- troubleshooting
- system startup
- power on self test (post)
- post soft fault messages
- post hard fault messages
- fault isolation
- service diagnostics
- service diagnostics controls
- test prints
- inoperable printer troubleshooting
- engine power-up sequence (bist)
- printer continually displays warming up
- printer does not come to a ready state
- general troubleshooting
- power supply
- dc power supply troubleshooting
- media jams and the paper path
- skewed image
- operating system and application problems
- windows printing problems
- network problems
- network logging
- usb port testing
- print-quality problems overview
- defects associated with specific printer components
- analyzing the 100% solid fill pages
- analyzing the color test pages
- analyzing the ps pattern
- analyzing the color step pages
- light prints in all colors
- light print in only one color
- blank prints
- mottled or splotchy prints
- unexpected colors
- repeating bands, lines, marks, or spots
- random bands, lines, marks, or missing spots
- random spots
- background contamination
- residual image, ghosting or hot offset
- incomplete fusing or cold offset
- toner on back of print
- image not centered or positioned correctly
- scan direction bands, voids, or streaks
- scan direction dark streaks
- color calibration
- adjustments and calibrations
- automatic thickness (ats) calibration
- vertical and horizontal color registration
- resetting nvram
- resetting connection setup defaults
- resetting control panel setup values to default
- postscript nvram reset
- service maintenance procedures
- cleaning the imaging unit contacts
- cleaning the led heads
- rip (repair, inspect, and prevent) procedures
- standard orientation of the printer
- general notes on disassembly
- fastener types
- maintenance items and consumables
- toner cartridge removal
- transfer unit removal
- fuser removal
- print engine disassembly
- rear cover
- lower rear cover
- right rear cover
- right side cover
- left side cover
- front door
- door b
- left rear cover
- left front cover
- upper front cover
- right front cover
- top cover
- tray 1 (mpt) level sensor
- tray 1 (mpt) home position sensor
- ohp sensor
- tray 1 (mpt) no paper sensor
- tray 1 (mpt) feed rollers
- tray 2 feeder
- registration motor
- feed motor
- lift motor
- door b detect sensor
- tray 2 no paper sensor
- tray 2 feed rollers
- job offset motor
- job offset home position sensor
- top output chute
- door a latch assembly
- media thickness sensor
- temperature/humidity sensor
- exit gate solenoid
- fuser exit sensor and actuator
- top output tray stack full sensor
- side output tray detect sensor
- side output tray stack full sensor
- door e detect sensor
- fuser release sensor
- registration sensor assembly
- registration shutter solenoid
- adc sensor
- media slack sensor and actuator
- waste toner auger assembly
- waste toner reservoir full sensor
- waste toner reservoir auger rotation sensor
- waste toner auger rotation sensor
- transfer unit belt rotation sensor
- lower basket assembly
- led assembly
- toner motors
- imaging unit motors
- waste toner motor
- imaging unit lift uplink
- card cage fan duct
- card cage fan
- card cage
- hvps cover
- high voltage power supply
- housing bias assembly
- low voltage power supply
- lvps fan
- led head
- top cover interlock switch
- waste toner reservoir detect switch
- door a interlock switch
- imaging unit fan
- transfer unit fan
- top cover fan
- ip fan
- paper size switch
- toner supply camshaft
- imaging unit motor mounting plate
- crum reader board
- crum antenna
- fuser fan
- parts list
- serial number format
- using the parts list
- print engine parts
- xerox supplies and accessories
- feed roller kit
- sensor kit
- hardware kit
- gear kit
- harness kit
- wiring diagrams
- plug/jack locator diagrams
- print engine plug/jack locators
- notations used in wiring diagrams
- print engine wiring diagrams
- printer status codes
- service diagnostics tests
- preparing the printer for shipment
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Error Messages and Codes 3-3Status PageThe Status page is a two-page report that provides general information about theprinter, the consumables, the status of routine maintenance items, registration andcolor test patterns. The first page includes general information about the printerincluding firmware versions, page count, feature set, and consumables. Page 1 alsoprovides color registration, calibration, and print target examples.The second page provides a log of the last 50 errors with date, page count,description, and code. For a complete listing of all possible codes, see "Printer StatusCodes" on page A-4.To print the Status page, go to the Troubleshooting menu, and then select ServiceTools. The Status page appears as an option on the Service Tools menu.Service Usage ProfileThe Service Usage Profile tracks printer activity, consumable usage and printer status.This data is stored in NVRAM. Service Usage Profile data includes error logs thatretain detail on the type, date, location and frequency of both engine and jam errors.While the Service Usage Profile includes data on all aspects of the printer, this sectionfocuses on accessing these two error logs to review printer fault history. Only Engine(fatal) and jam errors are recorded in these two logs. Other errors and warnings arerecorded elsewhere in the Service Usage Profile. Print the Status page for a completehistory. The Error Message Summary table beginning on (page 3-7) lists all errors,their respective codes, and the page where the troubleshooting procedure begins.Interpreting Error LogsError logs appear on the Control Panel as a list of semi-colon separated value pairs ofthe form , ;. The Engine and Jam Error Logs record the last 30 events. Log entries move top to bottom. Note that a value of 0 (zero) or “--“ in a logindicates no data and <pg_count> is the Total Page count when the error occurred.For example, the following provides a partial example of the Engine Error Log as itmight appear on the display:U32,1460;0,0;0,0;0,0;0,0;The U32,1460 pair indicates the printer recorded a Fuser Fan failure, represented bythe code U32, at total page count 1460. The 0,0 pairs indicate no error activity, Aprinted log consists of several lines in the Service Usage Profile report (typically 2-5lines). Each log typically includes an event code, a corresponding date, acorresponding page, and a total event counter. In the case of fatal errors, there are fourlines (261-264). In the case of jams, there are five lines (291-295 and 298).
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