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Xerox Phaser 7400 Service Manual

Also see for Phaser 7400: Brochure & specsSupplementary guideUser guideEvaluator guideSetup guide

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Contents
  1. phaser 7400
  2. service terms
  3. symbols marked on the product
  4. power source
  5. general guidelines
  6. servicing electrical components
  7. regulatory specifications
  8. european union
  9. manual organization
  10. Table Of Contents
  11. Table Of Contents
  12. Table Of Contents
  13. Table Of Contents
  14. Table Of Contents
  15. Table Of Contents
  16. Table Of Contents
  17. Table Of Contents
  18. Table Of Contents
  19. Table Of Contents
  20. Table Of Contents
  21. Table Of Contents
  22. Printer Introduction and Overview
  23. Printer Configurations
  24. Metered Printing
  25. Parts of the Printer
  26. Control Panel
  27. Image Processor Board
  28. Printer Options
  29. Configuration Card
  30. Duplex Unit
  31. Maintenance Items
  32. Specifications
  33. Electrical Specifications
  34. general information
  35. Functional Specifications
  36. Image Specifications
  37. Media and Tray Specifications
  38. phaser 7400 operational overview
  39. imaging unit
  40. transfer unit
  41. print process summary
  42. printer controls
  43. automatic density control
  44. fuser temperature control
  45. sensor types
  46. sensors in the printer
  47. sensor functions
  48. paper level detection
  49. paper size detection
  50. jam detection
  51. interlock detection
  52. theory of operation
  53. input paper path
  54. paper fed from tray
  55. paper fed from optional trays
  56. output paper path
  57. top output tray
  58. drive assemblies
  59. fuser motor
  60. toner dispense motors
  61. duplex drive motors
  62. chassis assemblies
  63. waste toner recovery
  64. registration assembly
  65. exit assembly
  66. universal trays
  67. universal feeder
  68. engine control board
  69. feeder board
  70. solenoids and clutches
  71. error messages
  72. accessing fault history
  73. status page
  74. servicing instructions
  75. messages, codes, and procedures
  76. jam locator
  77. error message summary
  78. Table Of Contents
  79. error message summary (continued)
  80. Table Of Contents
  81. fatal errors (continued)
  82. error messages and codes
  83. using the troubleshooting procedures
  84. measurement techniques
  85. jam error procedures
  86. initial actions
  87. jam at door a misfeed at tray 1 (mpt)
  88. jam at door b misfeed at tray
  89. jam at door d open door d to clear
  90. jam in duplex unit
  91. jam at door e
  92. jam under imaging units
  93. jam in fuser
  94. jam at duplex entrance
  95. jam at finisher punch unit
  96. jam at finisher door h
  97. jam at finisher upper output tray
  98. jam at finisher saddle stapler
  99. jam at finisher stapler
  100. jam at finisher door g
  101. jam inside finisher
  102. jam at finisher entrance
  103. finisher output tray jammed
  104. close top cover
  105. close right door a
  106. close right door b
  107. close left door d
  108. close left door e
  109. close finisher door f
  110. close finisher door h
  111. close finisher door j
  112. consumable/routine maintenance procedures
  113. replace [c][m][y][k] imaging unit
  114. replace transfer unit
  115. replace waste cartridge
  116. replace fuser
  117. install, reseat or lock [c][m][y][k] toner cartridge
  118. install or reseat [c][m][y][k] imaging unit
  119. install or reseat transfer unit
  120. install or reseat waste cartridge
  121. install or reseat fuser
  122. metered toner is not enabled
  123. replace metered [c][m][y][k] toner cartridge
  124. tray and media errors
  125. clear tray [2][3][4][5][6] riser plate
  126. out of paper load tray 1(mpt) with [size] [type
  127. out of paper load tray [2][3][4][5][6] with [size][type
  128. manual feed [size][type
  129. top output tray is full, unload paper
  130. left side output tray is full, unload paper
  131. finisher lower output tray is full, unload paper
  132. finisher upper output tray is full, unload paper
  133. open left side output tray
  134. wrong paper size; load tray 1 (mpt) with [size][type
  135. wrong paper size; load tray 2 with [size][type
  136. paper not available load tray 1 (mpt) with [size] [type
  137. paper not available; load tray 2 with [size][type
  138. invalid or missing configuration card
  139. fuser failure
  140. temp sensor failure
  141. rh sensor failure
  142. led over temperature failure
  143. motor overheating failure
  144. engine failure
  145. power supply failure
  146. feeder home failure
  147. controller fan failure
  148. power supply fan failure
  149. top cover cooling fan failure
  150. imaging unit fan failure
  151. transfer unit fan failure
  152. engine cavity fan failure
  153. duplex interface failure
  154. tray [3][4][5][6] interface failure
  155. inverter unit interface failure
  156. c][m][y][k] led failure
  157. c][m][y][k] imaging unit failure
  158. flash failure
  159. fuser fan failure
  160. fuser 110v/220v mismatch failure
  161. unsupported duplex unit rom
  162. unsupported tray 2 rom
  163. unsupported tray [3][4][5][6] rom
  164. unsupported inverter unit rom
  165. unsupported finisher unit rom
  166. hard drive failure
  167. fuse cut error in fuser
  168. fuse cut error in transfer unit
  169. fuse cut error in [c][m][y][k] imaging unit
  170. controller to engine communications failure
  171. finisher fold position sensor failure
  172. finisher paddle failure
  173. finisher stapler swing motor failure
  174. finisher stack handling motor failure
  175. finisher staple motor failure
  176. finisher jog motor failure
  177. finisher lift motor failure
  178. finisher exit failure
  179. finisher punch side registration sensor failure
  180. finisher punch registration sensor failure
  181. finisher punch backup ram failure
  182. finisher punch communications failure
  183. finisher punch unit transfer motor failure
  184. finisher punch motor failure
  185. finisher backup ram failure
  186. finisher punch dust sensor failure
  187. finisher punch unit counter at end of life
  188. finisher staple unit counter at end of life
  189. finisher interface error
  190. inverter power supply failure
  191. fuser thermistor errors
  192. job offset home position error
  193. control panel communications failure
  194. no data to the [c][m][y][k] led head
  195. motor driver board communications error
  196. tray [3][4][5][6] firmware error
  197. duplex unit firmware error
  198. motor driver board firmware error
  199. finisher inverter firmware error
  200. crum reader board failure
  201. tray [3][4][5][6] flash memory failure
  202. duplex unit flash memory failure
  203. motor driver board flash memory failure
  204. finisher inverter flash memory failure
  205. tray 2 lift motor failure
  206. tray [3][4][5][6] lift motor failure
  207. error in the transfer unit belt
  208. duplex unit fan failure
  209. v not available to the duplex unit
  210. failure in the fuser motor
  211. failure in the waste toner motor
  212. motor driver board clock frequency error
  213. duplex unit clock frequency error
  214. finisher inverter clock frequency error
  215. tray [3][4][5][6] feeder board clock frequency error
  216. waste toner transfer error
  217. cm][yk] toner supply failure
  218. warning messages
  219. left side output tray is closed
  220. waste cartridge is almost full
  221. non-xerox [c][m][y][k] toner cartridge
  222. staple cartridge is empty
  223. punch waste box is full or missing
  224. finisher away from base
  225. finisher away from printer
  226. troubleshooting
  227. system startup
  228. power on self test (post)
  229. post soft fault messages
  230. post hard fault messages
  231. fault isolation
  232. service diagnostics
  233. service diagnostics controls
  234. test prints
  235. inoperable printer troubleshooting
  236. engine power-up sequence (bist)
  237. printer continually displays warming up
  238. printer does not come to a ready state
  239. general troubleshooting
  240. power supply
  241. dc power supply troubleshooting
  242. media jams and the paper path
  243. skewed image
  244. operating system and application problems
  245. windows printing problems
  246. network problems
  247. network logging
  248. usb port testing
  249. print-quality problems overview
  250. defects associated with specific printer components
  251. analyzing the 100% solid fill pages
  252. analyzing the color test pages
  253. analyzing the ps pattern
  254. analyzing the color step pages
  255. light prints in all colors
  256. light print in only one color
  257. blank prints
  258. mottled or splotchy prints
  259. unexpected colors
  260. repeating bands, lines, marks, or spots
  261. random bands, lines, marks, or missing spots
  262. random spots
  263. background contamination
  264. residual image, ghosting or hot offset
  265. incomplete fusing or cold offset
  266. toner on back of print
  267. image not centered or positioned correctly
  268. scan direction bands, voids, or streaks
  269. scan direction dark streaks
  270. color calibration
  271. adjustments and calibrations
  272. automatic thickness (ats) calibration
  273. vertical and horizontal color registration
  274. resetting nvram
  275. resetting connection setup defaults
  276. resetting control panel setup values to default
  277. postscript nvram reset
  278. service maintenance procedures
  279. cleaning the imaging unit contacts
  280. cleaning the led heads
  281. rip (repair, inspect, and prevent) procedures
  282. standard orientation of the printer
  283. general notes on disassembly
  284. fastener types
  285. maintenance items and consumables
  286. toner cartridge removal
  287. transfer unit removal
  288. fuser removal
  289. print engine disassembly
  290. rear cover
  291. lower rear cover
  292. right rear cover
  293. right side cover
  294. left side cover
  295. front door
  296. door b
  297. left rear cover
  298. left front cover
  299. upper front cover
  300. right front cover
  301. top cover
  302. tray 1 (mpt) level sensor
  303. tray 1 (mpt) home position sensor
  304. ohp sensor
  305. tray 1 (mpt) no paper sensor
  306. tray 1 (mpt) feed rollers
  307. tray 2 feeder
  308. registration motor
  309. feed motor
  310. lift motor
  311. door b detect sensor
  312. tray 2 no paper sensor
  313. tray 2 feed rollers
  314. job offset motor
  315. job offset home position sensor
  316. top output chute
  317. door a latch assembly
  318. media thickness sensor
  319. temperature/humidity sensor
  320. exit gate solenoid
  321. fuser exit sensor and actuator
  322. top output tray stack full sensor
  323. side output tray detect sensor
  324. side output tray stack full sensor
  325. door e detect sensor
  326. fuser release sensor
  327. registration sensor assembly
  328. registration shutter solenoid
  329. adc sensor
  330. media slack sensor and actuator
  331. waste toner auger assembly
  332. waste toner reservoir full sensor
  333. waste toner reservoir auger rotation sensor
  334. waste toner auger rotation sensor
  335. transfer unit belt rotation sensor
  336. lower basket assembly
  337. led assembly
  338. toner motors
  339. imaging unit motors
  340. waste toner motor
  341. imaging unit lift uplink
  342. card cage fan duct
  343. card cage fan
  344. card cage
  345. hvps cover
  346. high voltage power supply
  347. housing bias assembly
  348. low voltage power supply
  349. lvps fan
  350. led head
  351. top cover interlock switch
  352. waste toner reservoir detect switch
  353. door a interlock switch
  354. imaging unit fan
  355. transfer unit fan
  356. top cover fan
  357. ip fan
  358. paper size switch
  359. toner supply camshaft
  360. imaging unit motor mounting plate
  361. crum reader board
  362. crum antenna
  363. fuser fan
  364. parts list
  365. serial number format
  366. using the parts list
  367. print engine parts
  368. xerox supplies and accessories
  369. feed roller kit
  370. sensor kit
  371. hardware kit
  372. gear kit
  373. harness kit
  374. wiring diagrams
  375. plug/jack locator diagrams
  376. print engine plug/jack locators
  377. notations used in wiring diagrams
  378. print engine wiring diagrams
  379. printer status codes
  380. service diagnostics tests
  381. preparing the printer for shipment
Xerox Phaser 7400 Service Manual Manual pdf 437 page image
Service Parts Disassembly 8-59Job Offset Motor1. Remove the Job Offset Assembly (page 8-56).2. Remove the 1 (black, plastic, 10 mm) that secures the Job Offset Gear Cover.3. Release the 4 hooks that secure the Job Offset Motor mounting plate to the JobOffset Assembly.Job Offset Gear Covers7400-418
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Phaser 7400
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