Yamaha F150A Service Manual

Also see for F150A: Rigging guide Service manual Owner's manual Owner's manual Owner's manual

i-6Index0123567891010ARemoving the fuel injector and vapor shut-offvalve........................................................6-18Removing the fuel pump assembly...........6-13Removing the gear pump assembly .........9-57Removing the ignition coil .........................7-25Removing the intake manifold...................6-37Removing the lower unit ... 8-3, 8-8, 8-47, 8-50Removing the oil filter bracket..........7-54, 7-60Removing the oil pump assembly ....7-54, 7-60Removing the power unit ............................7-7Removing the propeller shaft housingassembly........................................8-15, 8-56Removing the PTT motor..........................9-50Removing the PTT switch ...........................9-8Removing the PTT unit .............................9-34Removing the Rectifier Regulator .............7-25Removing the reservoir.............................9-50Removing the reverse gear.......................8-62Removing the shift rod and shift bracket.....9-3Removing the starter motor .............5-35, 7-21Removing the stator assembly..................7-13Removing the steering arm.......................9-25Removing the throttle body assembly.......6-26Removing the throttle link .........................6-23Removing the tilt ram and trim ram...........9-43Removing the timing belt ..........................7-17Removing the upper case .........................9-15Removing the vapor separator..................6-37Removing the water pump and shift rod ...8-11Removing the water pump andshift rod ...................................................8-53Removing the wiring harness....................7-30Replacing the oil filter..............................10-10Replacing the timing belt.........................10-15Replacing the valve guide.........................7-42Reverse gear shim (T1) selection chart(FL150A) ................................................ A-16Reverse gear shim (T1) selection chart(FL150B) ................................................ A-17Reverse gear shim (T2) selection chart(F150A) .................................................. A-13Reverse gear shim (T2) selection chart(F150B) .................................................. A-14Rigging grommet description ......................3-9Rigging grommet mounting.........................3-9Rigging information ...................................1-17Rigging recommendation ..........................3-37Rotating part ...............................................0-1S.Safety while working ...................................0-1Selecting the crankpin bearing..................7-68Selecting the crankshaft journal bearing...7-72Selecting the pinion shim (T3) ......... 8-39, 8-73Selecting the propeller shaftshim (T4) ................................................ 8-73Selection................................................... 3-38Self-protection ............................................ 0-2Serial number ............................................. 1-3Setting the tilt limiter ................................. 3-18Shift rod and shift bracket........................... 9-1Shim location ................................... 8-38, 8-72Shim selection table and chart (counter rotationmodel).....................................................A-15Shim selection table and chart (regular rotationmodel).....................................................A-12Shimless valve lifter.................................. 2-13Shimming (counter rotation model) .......... 8-66Shimming (regular rotation model) ........... 8-32Shimming check sheet .................... 8-33, 8-67Shimming procedure ....................... 8-38, 8-72Shimming workflow.......................... 8-32, 8-66Shock-absorbing function ......................... 2-23Single outboard motor application(conventional gauge) .............................. 3-31Single outboard motor application (6Y8Multifunction Meter) ................................ 3-29Special service tool.............................. 0-3, 0-8Specified tightening torque ....................... 1-17Starter motor.................................... 5-33, 7-20Starting unit and component..................... 5-27Stationary condition .................................. 2-23Steering arm ............................................. 9-24Symbol........................................................ 0-6Synchronizing the throttle valve................ 6-28System diagram........................................ 3-29T.Test run .................................................... 10-7Throttle body............................................. 6-25Throttle body and throttle link adjustment. 6-27Throttle link ............................................... 6-22Tightening torque........................................ 0-3Tilt limiter (F150A, FL150A [optional forEuropean and Oceanian markets])........... 2-9Timing belt ................................................ 7-16Top ............................................................. 5-6Trim-down and tilt-down function.............. 2-21Trim-up and tilt-up function....................... 2-20Trouble code and checking step................. 4-8Troubleshooting procedure......................... 4-6Troubleshooting the power unit (trouble codenot detected)........................................... 4-11Troubleshooting the power unit using thediagnostic flash indicator ........................ 4-10