ABB IRB 760 Series Product Manual

Also see for IRB 760 Series: Product manual

Contents

Table of contents9Overview of this manual ...................................................................................................................14How to read the product manual ......................................................................................................15Product documentation ....................................................................................................................171 Safety171.1 General safety information ..................................................................................171.1.1 Limitation of liability .................................................................................191.1.2 Protective stop and emergency stop ...........................................................201.2 Safety actions ...................................................................................................201.2.1 Fire extinguishing ....................................................................................211.2.2 Emergency release of the robot axes ..........................................................221.2.3 Make sure that the main power has been switched off ....................................231.3 Safety risks ......................................................................................................231.3.1 Safety risks during installation and service work on robots ..............................251.3.2 Moving robots are potentially lethal ............................................................261.3.3 First test run may cause injury or damage ....................................................271.3.4 Work inside the working range of the robot ..................................................281.3.5 Enabling device and hold-to-run functionality ...............................................291.3.6 Risks associated with live electric parts .......................................................311.3.7 The unit is sensitive to ESD .......................................................................321.3.8 Hot parts may cause burns .......................................................................331.3.9 Safety risks related to pneumatic/hydraulic systems ......................................341.3.10 Brake testing ..........................................................................................351.3.11 Safety risks during handling of batteries ......................................................361.3.12 Safety risks during work with gearbox lubricants (oil or grease) .......................381.4 Safety signals and symbols .................................................................................381.4.1 Safety signals in the manual ......................................................................401.4.2 Safety symbols on product labels ...............................................................472 Installation and commissioning472.1 Introduction ......................................................................................................482.2 Unpacking .......................................................................................................482.2.1 Pre-installation procedure .........................................................................522.2.2 Working range and type of motion ..............................................................552.2.3 Risk of tipping/stability .............................................................................562.3 On-site installation ............................................................................................562.3.1 Lifting robot with fork lift ...........................................................................622.3.2 Lifting robot with roundslings ....................................................................642.3.3 Lifting robot with lifting slings ....................................................................672.3.4 Manually releasing the brakes ...................................................................692.3.5 Lifting the base plate ................................................................................702.3.6 Securing the base plate ............................................................................752.3.7 Orienting and securing the robot ................................................................792.3.8 Fitting equipment on robot .......................................................................842.3.9 Installation of signal lamp, upper arm (option) ..............................................882.3.10 Loads fitted to the robot, stopping time and braking distances .........................892.4 Restricting the working range ..............................................................................892.4.1 Axes with restricted working range .............................................................902.4.2 Mechanically restricting the working range of axis 1 ......................................922.4.3 Extended working range, axis 1 (option 561-1) .............................................932.5 Robot in cold environments .................................................................................932.5.1 Start of robot in cold environments ............................................................942.6 Electrical connections ........................................................................................942.6.1 Robot cabling and connection points ..........................................................Product manual - IRB 760 53HAC039838-001 Revision: M© Copyright 2011-2018 ABB. All rights reserved.Table of contents