ABB ACS800-U2 manuals
ACS800-U2
Table of contents
- ACS800 Single Drive Manuals
- What this chapter contains
- Installation and maintenance work
- Grounding
- Mechanical installation and maintenance
- Printed circuit boards
- Operation
- Permanent magnet motor
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Installation and commissioning flowchart
- Product and service inquiries
- Enclosure extension
- Main circuit and control
- Protecting the motor insulation and bearings
- Requirements table
- Permanent magnet synchronous motor
- Supply connection
- Thermal overload and short-circuit protection
- Protection against short-circuit inside the drive or in the supply cable
- Ground fault protection
- Power-loss ride-through function
- Prevention of Unexpected Start
- Selecting the power cables
- Alternative power cable types
- Additional US requirements
- Equipment connected to the motor cable
- Protecting the relay output contacts and attenuating disturbances in case of inductive loads
- Selecting the control cables
- Connection of a motor temperature sensor to the drive I/O
- Control cable ducts
- Before installation
- Requirements for the installation site
- IT (ungrounded) systems
- Power cable connection diagram
- Installation procedure
- Mounting orientation c (lifting from above)
- Mounting orientation d (optional enclosure extension included)
- Connecting the power cables
- Enclosure extension layout
- Main wiring diagram
- Routing the control/signal cables inside the cubicle
- Units with enclosure extension
- Connecting the control cables
- Settings of the cooling fan transformer
- Pulse encoder module cabling
- Fill-in user connections diagram
- Wiring diagram template
- Note on external power supply
- External control connections (non-US)
- External control connections (US)
- RMIO board specifications
- Relay outputs
- Checklist
- Layout
- Heatsink
- Replacing the fan(s) of the enclosure extension
- Replacing the fan (R7)
- Replacing the fan (R8)
- Capacitors
- Replacing the capacitor pack (R8)
- Module replacement of units with the enclosure extension
- LEDs
- Symbols
- Fuses
- Fuse tables
- gG fuses
- Quick guide for selecting between gG and aR fuses
- Cable types
- Cable entries
- NEMA data
- Input power connection
- Cooling
- Materials
- CE marking
- Second environment (drive of category C3)
- C-tick" marking
- UL/CSA markings
- Dimensional drawings
- Frame size R7
- Frame size R8
- Frame size R7 with enclosure extension – bottom entry
- Frame size R7 with enclosure extension – top entry
- Frame size R8 with enclosure extension – bottom entry
- Frame size R8 with enclosure extension – top entry
- Optional brake chopper and resistor(s) for the ACS800-01/U1
- ACS800-07/U7
- Resistor installation and wiring
ACS800-U2
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Chapter overview
- Product and service inquiries
- How to perform the ID Run
- Control panel
- Panel operation mode keys and displays
- Drive control with the panel
- How to set speed reference
- Actual signal display mode
- How to display the full name of the actual signals
- How to display and reset an active fault
- Parameter mode
- How to adjust a source selection (pointer) parameter
- Function mode
- How to download data from the panel to a drive
- Drive selection mode
- Reading and entering packed boolean values on the display
- External control
- Block diagram: start, stop, direction source for EXT1
- Reference types and processing
- Programmable analog inputs
- Programmable analog outputs
- Programmable digital inputs
- Programmable relay outputs
- Actual signals
- Motor identification
- Automatic Start
- Flux Braking
- Flux Optimization
- Speed controller tuning
- Speed control performance figures
- Programmable protection functions
- Settings
- Ground Fault Protection
- Preprogrammed Faults
- Overfrequency
- Motor temperature measurement through the standard I/O
- Motor temperature measurement through the analog I/O extension
- Adaptive Programming using the function blocks
- General
- Checklist for a quick start-up
- Installation
- Master/Follower link specification
- Default control connections
- Tension macro
- OPEN LP TORQ
- Lead-Winder macro
- Torque Follower macro
- User macros
- REFERENCE SELECT
- CONSTANT SPEEDS
- ANALOG INPUTS
- RELAY OUTPUTS
- ANALOG OUTPUTS
- SYS CTRL INPUTS
- LIMITS
- START/STOP
- ACCEL/DECEL
- SPEED CONTROL
- TORQ REF CTRL
- FLUX CONTROL
- FAULT FUNCTIONS
- SUPERVISION
- INFORMATION
- MTR TEMP MEAS
- PULSE ENCODER
- FIELDBUS DATA
- CORE SPEED MATCH
- DANCER CONTROLS
- TENSION CONTROLS
- INERTIA CONTROL
- DIA CALC CONTROL
- TORQUE MEM CTRL
- LEAD CTRL
- ADAPT PROG CTRL
- ADAPTIVE PROGRAM
- USER CONSTANTS
- DATASET INPUT SEL
- DATASET OUTPUT SEL
- OPTION MODULES
- START-UP DATA
- Redundant fieldbus control
- Setting up communication through a fieldbus adapter module
- Setting up communication through the Standard Modbus Link
- Modbus addressing
- Setting up communication through Advant controller
- Table 1 Setting up communication
- The fieldbus control interface
- The Control Word and the Status Word
- Communication profiles
- Table 4 DataSet 1 Word 3 - Fieldbus Aux Cmd Wd (Actual Signal 06.03)
- Table 5 Main Status Word (Actual Signal 02.26)
- Table 6 Auxiliary Status Word 4 (Actual Signal 02.28)
- Table 8 Pack Status Bits (Actual Signal 03.15)
- Table 9 Alarm Word 1 (Actual Signal 02.15)
- Table 11 Alarm Word 3 (Actual Signal 02.17)
- Table 13 Fault Word 2 (Actual Signal 02.19)
- Table 15 System Fault Word (Actual Signal 02.21)
- Table 16 INT Fault Info Word (Actual Signal 02.22)
- Table 17 Limit Word 1 (Actual Signal 02.23)
- Table 19 Limit Word Inv (Actual Signal 02.41)
- Warning messages generated by the drive
- Warning messages generated by the control panel
- Fault messages generated by the drive
- Parameters
- Appendix A1: Motor Rotor Inertia, US
- Appendix A2: Motor Rotor Inertia, IEC
- Figure B-1 Diameter Calculator
- Figure B-2 Dancer Control
- Figure B-3 Tension Control
- Figure B-4 Torque Control
- Figure B-5 SPD/TQ Chain 1
ACS800-U2
Table of contents
- ACS800 Single Drive Manuals
- What this chapter contains
- Installation and maintenance work
- Grounding
- Mechanical installation
- Permanent magnet motor
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table of contents
- Installation and commissioning flowchart
- Inquiries
- Enclosure extension
- Main circuit and control
- Operation
- Requirements table
- Permanent magnet synchronous motor
- Fuses
- Drive AC fuses (ACS800-07/U7 and ACS800-02/U2 with enclosure extension)
- Restarting after an emergency stop
- Selecting the power cables
- Alternative power cable types
- Additional US requirements
- Equipment connected to the motor cable
- Protecting the relay output contacts and attenuating disturbances in case of inductive loads
- Selecting the control cables
- Connection of a motor temperature sensor to the drive I/O
- Control cable ducts
- Installation
- Before installation
- Requirements for the installation site
- IT (ungrounded) systems
- Power cable connection diagram
- Installation procedure
- Mounting orientation c (lifting from above)
- Mounting orientation d (optional enclosure extension included)
- Connecting the Power Cables
- Main wiring diagram
- Routing the control/signal cables inside the cubicle
- Units with an enclosure extension
- Connecting the control cables
- Settings of the cooling fan transformer
- Pulse encoder module cabling
- External control connections (non-US)
- External control connections (US)
- RMIO board specifications
- Relay outputs
- Checklist
- Layout
- Heatsink
- Replacing the fan of the enclosure extension
- Replacing the fan (R7)
- Replacing the fan (R8)
- Capacitors
- Replacing the capacitor pack (R8)
- Module replacement of units with the enclosure extension
- LEDs
- Symbols
- Derating
- Mains cable fuses
- Ultrarapid (aR) fuses
- Cable types
- Cable entries
- Motor connection
- Ambient conditions
- Materials
- CE marking
- Second environment
- C-tick" marking
- US tables
- Dimensions and weights
- Dimensional drawings
- Frame size R7
- Frame size R8
- Frame size R7 with enclosure extension – bottom entry
- Frame size R7 with enclosure extension – top entry
- Frame size R8 with enclosure extension – bottom entry
- Frame size R8 with enclosure extension – top entry
- Optional brake chopper and resistor(s) for the ACS800-01/U1
- Optional brake chopper and resistor(s) for the ACS800-02/U2, the ACS800-04/U4 and the ACS800-07/U7
- Resistor installation and wiring
- ACS800-07/U7
- Brake circuit commissioning
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