Genie GTH-1056 manuals
GTH-1056
Table of contents
- Table Of Contents
- Introduction
- Standards And Symbols
- Safety
- Operator's Responsibilities
- Management's Responsibilities
- Maintenance And Repair
- Operation Safety
- SECTION 2 GENERAL SAFETY
- General Safety Procedures
- general safety
- Jump Starting
- Proper Load Chart Use
- SECTION 3 CONTROLS AND INSTRUMENTS
- Operator's Compartment
- Joystick Control Functions
- Joystick Control Functions (Button Pushed)
- Service Brakes
- Frame Sway Control
- Gauges
- Steering
- Front Axle Differential Lock
- Front Stabilizers
- SECTION 4 OPERATION
- Operation And Safety Guidelines
- Before Starting The Engine
- Starting The Engine
- Before Operating The Forklift
- Transporting A Load
- Placing A Load
- SECTION 5 MAINTENANCE PROCEDURES
- General Safety Practices
- maintenance procedures
- Daily Maintenance
GTH-1056
Table of contents
- Introduction
- safety rules
- personal safety
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Machine Specifications
- Performance Specifications
- Hydraulic Specifications
- Manifold Component Specifications
- John Deere 4045TF270 Engine
- John Deere 4045TF275 Engine
- Deutz BF4 2012 Engine
- Perkins 1104C-44T Engine
- Perkins 1104C-44TA Engine
- Dana T12000 Transmission
- Specifications
- Hydraulic Hose and Fitting Torque Specifications
- about this section
- Pre-delivery Preparation Report
- Maintenance Inspection Report
- A-1 Inspect the Manuals and Decals
- A-2 Perform Pre-operation Inspection
- A-4 Lubricate the Machine
- A-5 Perform Engine Maintenance - John Deere and Perkins Models
- A-7 Perform Engine Maintenance - Deutz Models
- A-10 Perform Engine Maintenance - Perkins Models
- A-11 Perform Axle Maintenance
- A-14 Perform Transmission Maintenance
- A-15 Perform Axle Maintenance
- B-1 Inspect the Battery
- B-3 Check the Exhaust System
- B-4 Inspect the Engine Air Filter
- B-6 Perform Hydraulic Oil Analysis
- B-7 Inspect the Fuel and Hydraulic Tank Cap Venting Systems
- B-8 Check the Boom Wear Pads
- B-9 Lubricate the Driveshafts
- C-1 Perform Engine Maintenance - Deutz Models
- C-3 Perform Axle Maintenance
- C-5 Perform Engine Maintenance - Perkins Models
- C-7 Perform Axle Maintenance
- D-1 Inspect the Forks
- D-4 Perform Engine Maintenance - Deutz Models
- D-6 Perform Axle Maintenance
- D-8 Perform Engine Maintenance - Deutz Models
- E-1 Test or Replace the Hydraulic Oil
- E-2 Perform Engine Maintenance - John Deere Models
- E-4 Perform Engine Maintenance - Perkins Models
- E-6 Perform Engine Maintenance - John Deere Models
- E-8 Perform Engine Maintenance - Deutz Models
- repair procedures
- Boom Angle Limit Switch (all models except GTH-636)
- Boom
- Boom Lift Cylinder
- Boom Extension Cylinder
- Fork Level Cylinder
- Fork Rotate Cylinder (option)
- Operator's Compartment
- Machine Controls
- Fuel Tank
- Hydraulic Tank
- Engines
- Engine Fault Codes - John Deere 4045TF275 Engine
- Transmission
- Hydraulic Pump
- Main Valve Manifold Components
- Tilt Limiter Manifold Components
- Dual Pilot Check Manifold Components
- Boom Activated Rear Lock-up Manifold Components
- Fork Rotate Speed Manifold Components (option)
- Control Block Manifold Components
- Fork Tilt Manifolds Components
- Rear Lock-up Manifold Components
- Parking Brake Manifold Components
- Sway Manifold Components
- Fork Rotate Manifold Components (option)
- Sway Directional Manifold Components
- Outrigger Manifold Components GTH-1048 and GTH-1056
- Boom Lift and Boom Extension Cylinders Manifold Components
- Fork Level Cylinder Manifold Components
- Fork Rotate Cylinder Manifold Components (option)
- Pump Destroke Manifold Components
- Boom Activated Sway Lock-up Manifold Components
- Valve Adjustments - Control Block Manifold
- Valve Adjustments - Tilt Limiter Manifold
- Valve Coils
- Axles
- to Adjust Front Axle Service Brakes
- Outriggers
- troubleshooting
- A 1-4 Drive Functions
- A 1-6 Brake Functions
- Electrical Component and Limit Switch Legends
- Electrical and Hydraulic Symbols Legends
- Electrical Schematic GTH-636 with John Deere Power
- june 2007
- Electrical Schematic GTH-636 with Perkins Power
- Electrical Schematic GTH-644, GTH-842 and GTH-844 with John Deere Power
- Electrical Schematic GTH-644, GTH-842 and GTH-844 with Perkins Power
- Electrical Schematic GTH-644, GTH-842 and GTH-844 with Deutz Power
- Electrical Schematic GTH-1048 and GTH-1056 with John Deere Power
- Electrical Schematic GTH-1048 and GTH-1056 with Perkins Power
- Hydraulic Schematic GTH-636 with Single Joystick
- Hydraulic Schematic GTH-636 with Dual Joysticks
- Hydraulic Schematic GTH-644, GTH-842 and GTH-844 with Single Joystick
- Hydraulic Schematic GTH-1048 and GTH-1056 with Single Joystick
- Hydraulic Schematic GTH-1048 and GTH-1056 with Dual Joysticks
- June 2007
GTH-1056
Table of contents
- Introduction
- safety rules
- personal safety
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Part
- Machine Specifications
- Performance Specifications
- Hydraulic Component Specifications
- Manifold Component Specifications
- Deutz TCD3.6 L4 Engine
- Perkins 1104D-E44TA Engine
- Perkins 1204E-E44TA Engine
- Dana T20000 Transmission
- Dana Planetary 213 Drive Axle
- Hydraulic Hose and Fitting Torque Specifications
- Maintenance Inspection Report
- A-1 Inspect the Manuals and Decals
- A-2 Perform Pre-operation Inspection
- A-4 Lubricate the Boom
- A-6 Perform Transmission Maintenance - All Models
- A-8 Perform Axle Maintenance
- A-10 Perform Axle Maintenance
- B-1 Inspect the Battery
- B-3 Check the Exhaust System
- B-4 Inspect the Engine Air Filter
- B-6 Perform Hydraulic Oil Analysis
- B-7 Inspect the Fuel and Hydraulic Tank Cap Venting Systems
- B-8 Check the Boom Wear Pads
- B-9 Lubricate the Driveshafts
- Part No. 123701 GTH-1048 •
- C-1 Perform Engine Maintenance - John Deere Models
- C-3 Perform Transmission Maintenance - Dana Models
- C-5 Perform Engine Maintenance - Perkins Models
- C-7 Inspect and Lubricate the Sequencing Chains
- C-9 Perform Axle Maintenance
- C-10 Perform Axle Maintenance
- D-1 Inspect the Forks
- D-3 Perform Transmission Maintenance - Dana Models
- D-5 Perform Engine Maintenance - Deutz Models
- E-1 Test or Replace the Hydraulic Oil
- E-2 Perform Engine Maintenance - John Deere Models
- E-4 Perform Engine Maintenance - Deutz Models
- E-6 Perform Engine Maintenance - Perkins Models
- E-8 Perform Engine Maintenance - Deutz Models
- Boom Proximity Switches
- Boom
- Boom Lift Cylinder
- Boom Extension Cylinder
- Fork Level Cylinder
- Operator's Compartment
- Machine Controls
- Fuel and Hydraulic Tanks
- Engines
- Engine Fault Codes
- Transmission
- Hydraulic Pump
- Primary Function Manifold Components Models with Single Joystick
- Primary Function Manifold Components Models with Dual Joysticks
- Secondary Function Manifold Components
- Outrigger Manifold Components
- Auxiliary Manifold Components (option)
- Brake Manifold Components
- AC Hydraulic Manifold Components
- Valve Adjustments - Secondary Function Manifold
- Valve Coils
- Axles
- Outriggers
- Diagnostic Display
- Engine Fault Codes - Models with John Deere Power
- Engine Fault Codes - Models with Deutz Power
- Engine Fault Codes - Models with Perkins Power
- Proximity Switch Layout
- Telematics Connector Legend
- Electrical and Hydraulic Symbols Legends
- Single Joystick
- Harness Map - Control System Ground Single Joystick
- Harness Map - Control System Power Dual Joysticks
- Harness Map - Control System Ground Dual Joysticks
- Harness Map - Deutz 3.6TCD Engine Battery Power and Ground
- Harness Map - Perkins 1104D Engine Battery Power and Ground
- Harness Map - Perkins 854E Engine Battery Power and Ground
- Harness Map - Options Auxiliary Hydraulics, Beacon and 3rd Gear Lockout
- Harness Map - Options Work Lights
- Harness Map - Options Road Lights
- Harness Map - Options Enclosed Cab with Heater
- Harness Map - Options Enclosed Cab with HVAC
- Electrical Schematic
- from serial number GTH1012-16292 to
- from serial number GTH1014-19341,
- Hydraulic Schematic Models with Single Joystick
- Hydraulic Schematic Models with Dual Joysticks
GTH-1056
Table of contents
- GTH-1048 • GTH
- March
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Specifications
- Performance Specifications
- Hydraulic Specification
- Hydraulic Component Specifications
- Manifold Component Specifications
- John Deere 4045HF485 Engine Specifications
- Perkins 1104D-E44TA Engine Specifications
- Dana T20000 Transmission Specifications
- Hydraulic Hose and Fitting Torque Specifications
- Torque Procedure
- Scheduled Maintenance Procedures
- Pre-Delivery Preparation Report
- Maintenance Inspection Report
- A-2 Perform Pre-operation Inspection
- A-4 Lubricate the Boom
- A-6 Perform Transmission Maintenance
- A-8 Perform Axle Maintenance
- A-10 Perform Axle Maintenance
- Checklist B Procedures
- B-2 Inspect the Electrical Wiring
- B-3 Check the Exhaust System
- B-4 Inspect the Engine Air Filter
- B-6 Perform Hydraulic Oil Analysis
- B-8 Check the Boom Wear Pads
- B-9 Lubricate the Driveshaft
- B-10 Perform Engine Maintenance - John Deere Models
- Checklist C Procedures
- C-2 Perform Engine Maintenance - John Deere Models
- C-3 Perform Axle Maintenance
- C-5 Perform Engine Maintenance - Perkins Models
- C-7 Adjust the Boom Sequencing Chains
- C-8 Perform Axle Maintenance
- D-3 Replace Hydraulic Tank Return Filter Element
- D-5 Perform Engine Maintenance - Perkins Models
- Checklist E Procedures
- E-2 Perform Engine Maintenance - John Deere Models
- E-4 Perform Engine Maintenance - Perkins Models
- E-6 Perform Engine Maintenance - Perkins Models
- Section 4 Repair Procedures
- Boom Components
- How to Adjust the Boom Angle Proximity Switch
- Boom
- How to Remove the Cable Bridge Assembly , GTH-1056
- How to Replace the Retraction Chain
- How to Replace the Extension Chains
- How to Remove the Boom
- How to Disassemble the Boom - GTH-1048
- How to Disassemble the Boom - GTH-1056
- Boom Lift Cylinder
- Boom Extension Cylinder
- Fork Level Cylinder
- Hydraulic Hoses
- How to Replace the Fork Level and/or Auxiliary Cylinder Hoses, GTH-1056
- Operator's Compartment
- Machine Controls
- How to Remove the Steer Orbitral
- How to Remove the Joystick - Models with Dual Joysticks
- How to Remove the Gauge Cluster Assembly
- Fuel and Hydraulic Tanks
- Engines
- Engine Fault Codes
- Transmission
- Hydraulic Pump
- How to Remove the Function Pump
- How to Install the Function
- How to Adjust the Function Pump Standby Pressure
- How to Adjust the Function Pump Pressure Compensator
- Manifolds
- Primary Function Manifold Components - Models with Dual Joysticks
- Secondary Function Manifold Components
- Outrigger Manifold Components
- Auxiliary Manifold Components (option)
- Brake Manifold Components
- AC Hydraulic Manifold Components
- Valve Adjustments - Secondary Function Manifold
- How to Set the Parking Brake System Pressure
- How to Set the Differential Lock/Joystick System Pressure
- How to Set the Rear Lock-up System Pressure
- Valve Coils
- Axle
- Outriggers
- How to Remove an Outrigger Cylinder
- Section 5 Fault Codes
- Diagnostic Display
- John Deere 4045HF485 Engine Fault Codes
- Perkins 1104 Engine Fault Codes
- Section 6 Schematics
- Proximity Switch Legend
- Fuse Panel Layout
- Electrical Component Legend
- Wire Color Legend
- Electrical Symbol Legend
- Hydraulic Symbols Legend
- Electrical Schematics
- Electrical Schematic
- Hydraulic Schematics
- Hydraulic Schematic - Models with Single Joystick
- Hydraulic Schematic - Models with Dual Joystick
GTH-1056
Table of contents
- April
- safety rules
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Specifications
- Performance Specifications
- Hydraulic Component Specifications
- manifold component specifications
- Air Conditioner Refrigerant Specifications
- Hydraulic Hose and Fitting Torque Specifications
- Torque Procedure
- Repair Procedures
- about this section
- Introduction
- How to Adjust the Boom Angle Proximity Switch
- Boom
- How to Remove the Cable Bridge Assembly
- How to Replace the Extension Chains
- How to Remove the Boom
- How to Disassemble the Boom - GTH-1056
- Boom Lift Cylinder
- Boom Extension Cylinder
- Fork Level Cylinder
- Hydraulic Hoses
- Operator's Compartment
- Machine Controls
- How to Remove the Steer Orbitral
- How to Remove the Joystick - Models with Dual Joysticks
- How to Remove the Gauge Cluster Assembly
- Fuel and Hydraulic Tanks
- Engines
- How to Remove the Engine
- Engine Fault Codes
- How to Repair the Transmission
- Hydraulic Pump
- How to Remove the Function Pump
- How to Install the Function
- How to Adjust the Function Pump Standby Pressure
- How to Adjust the Function Pump Pressure Compensator
- Manifolds
- Primary Function Manifold Components - Models with Dual Joysticks
- Secondary Function Manifold Components
- Outrigger Manifold Components
- Auxiliary Manifold Components (option)
- Brake Manifold Components
- AC Hydraulic Manifold Components
- Valve Adjustments - Secondary Function Manifold
- How to Set the Parking Brake System Pressure
- How to Set the Differential Lock/Joystick System Pressure
- How to Set the Rear Lock-up System Pressure
- Valve Coils
- Axle
- Outriggers
- How to Remove an Outrigger Cylinder
- Section 4 Fault Codes
- Diagnostic Display
- Deutz TCD3.6 Engine Fault Codes
- Perkins 1104 Engine Fault Codes
- Section 5 Schematics
- Proximity Switch Legend
- Fuse Panel Layout
- Electrical Component Legend
- Wire Color Legend
- Telematics Connector Pin Legend
- Electrical Symbol Legend
- Hydraulic Symbols Legend
- Harness Map - Control System- Single Joystick
- Harness Map - Control System- Dual Joystick
- Harness Map - Deutz 3.6TCD T4F Engine
- Harness Map - Perkins 1204 T4F Engine
- Harness Map - Work Lights
- Harness Map - Road Lights
- Harness Map - Enclosed Cab with Heat
- Harness Map - Enclosed Cab with HVAC
- Harness Map - Auxiliary Hydraulics, Beacon and Top Gear Lockout
- Electrical Schematics
- Electrical Schematic
- Hydraulic Schematics
- Hydraulic Schematic - Models with Single Joystick
- Hydraulic Schematic - Models with Dual Joystick
GTH-1056
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Specifications
- September
- Performance Specifications
- Deutz Engine Models
- Perkins Engine Models
- Transmission Specifications
- Axle Specifications
- Hydraulic Specifications
- Hydraulic Oil Specifications
- Hydraulic Hose and Fitting Torque Specifications
- Section 3 Maintenance Procedures
- Maintenance Schedule
- Pre-Delivery Preparation Report
- Scheduled and Programmed Maintenance Inspection Report
- Commissioning Procedures
- C-3 Perform 150 Hour Service
- Quarterly Maintenance Procedures
- Q-2 Battery inspection
- Q-3 Inspect the Electrical Wiring
- Q-4 Check the Boom Wear Pads
- Q-5 Check the Exhaust System
- Q-7 Inspect the Fork Level and Auxiliary Hydraulic Hoses Tension
- Q-9 Visual Inspection of the Hydraulic Oil
- Q-10 Inspect the Engine Air Filter
- Q-12 Inspect and Lubricate the Sequencing Chains
- Annual Maintenance Procedures
- A-3 Adjust the Boom Sequencing Chains - GTH-1056
- A-4 Adjust the Boom Sequencing Chains - GTH-1256 and GTH-1544
- A-5 Replace Hydraulic Tank Return Filter Element
- Programmed Maintenance Procedures
- P0-2 Deutz Engine Maintenance – Under 1000 Hours
- P0-3 Perkins Engine Maintenance – Under 1000 Hours
- P0-4 John Deere Engine Maintenance – Under 1000 Hours
- P0-5 Axle Maintenance – Under 1000 Hours
- P0-6 Transmission Maintenance – Under 1000 Hours
- P1-1 Perform Engine Maintenance – 1000 Hours
- P1-3 Perform Axle Maintenance – 1000 Hours
- P2-1 Perform Engine Maintenance – 2000 Hours
- P2-2 Test or Replace the Hydraulic Oil
- P3-1 Perform Engine Maintenance – 3000 Hours
- P6-1 Perform Engine Maintenance – 6000 Hours
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