ABB IRB 360-1/800 Product Manual

Also see for IRB 360 Series: Product manual Product Manual, Spare Parts

Contents

ABB IRB 360-1/800 Product Manual Manual pdf 5 page image

Table of contents9Overview of this manual ...................................................................................................................14Product documentation ....................................................................................................................16How to read the product manual ......................................................................................................171 Safety171.1 General safety information ..................................................................................171.1.1 Limitation of liability .................................................................................191.1.2 Protective stop and emergency stop ...........................................................201.2 Safety actions ...................................................................................................201.2.1 Fire extinguishing ....................................................................................211.2.2 Emergency release of the robot axes ..........................................................221.2.3 Make sure that the main power has been switched off ....................................231.3 Safety risks ......................................................................................................231.3.1 Safety risks during installation and service work on robots ..............................251.3.2 Moving robots are potentially lethal ............................................................261.3.3 First test run may cause injury or damage ....................................................271.3.4 Work inside the working range of the robot ..................................................281.3.5 Enabling device and hold-to-run functionality ...............................................291.3.6 Risks associated with live electric parts .......................................................311.3.7 The unit is sensitive to ESD .......................................................................321.3.8 Hot parts may cause burns .......................................................................331.3.9 Safety risks related to pneumatic/hydraulic systems ......................................341.3.10 Brake testing ..........................................................................................351.3.11 Safety risks during handling of batteries ......................................................361.3.12 Safety risks during work with gearbox lubricants (oil or grease) .......................381.4 Safety signals and symbols .................................................................................381.4.1 Safety signals in the manual ......................................................................401.4.2 Safety symbols on product labels ...............................................................472 Installation and commissioning472.1 Introduction ......................................................................................................482.2 Structure manipulator ........................................................................................492.3 Unpacking .......................................................................................................492.3.1 Pre-installation procedure .........................................................................532.3.2 Transport ...............................................................................................552.3.3 Assembling the robot IRB 360 ...................................................................562.3.4 Working range and type of motion ..............................................................582.4 On-site installation ............................................................................................582.4.1 Lifting the robot with fork lift ......................................................................602.4.2 Lifting the robot with roundslings ...............................................................622.4.3 Amount of required space .........................................................................632.4.4 Orienting and securing the robot frame .......................................................652.4.5 Orienting and securing the robot ................................................................692.4.6 Manually releasing the brakes ...................................................................722.4.7 Fitting equipment on robot ........................................................................782.4.8 Loads ....................................................................................................802.5 Installation of options .........................................................................................802.5.1 Installation of safety lamp (option 213-1) ......................................................832.5.2 Installation of (optional) customer connections IRB 360 ..................................872.5.3 Installation of vacuum system (option 218-9) ................................................912.6 Electrical connections ........................................................................................912.6.1 Connecting the controller to the manipulator ................................................942.6.2 Manipulator cables IRB 360 .......................................................................962.7 Start of robot in cold environments ......................................................................Product manual - IRB 360 53HAC030005-001 Revision: U© Copyright 2008-2018 ABB. 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