36 S611 Soft Starter MN03902011E—May 2012 www.eaton.comCover Reinstallation1. As the cover is placed onto the supports, carefully guidewiring into place.2. Ensure that the BYPASS VOLTAGE contactor connectoris properly connected prior to installing the coverscrews.3. Install and torque all cover assembly screws to 22–27 lb-in.4. Reinstall control wiring.Bypass Contactor RemovalIf necessary, mark all cables to aid in reattachment.A–D Frame Contactor AssemblyE and F Frame ContactorTerminal Plates and Bus BarsA–D Frame UnitsNote: All three contactors and the contactor support areremoved as an assembly from the baseplate to aidindividual contactor replacement. See “ContactorConnector” figure on Page 35.1. Remove coil wires from the contactors.2. Loosen lug screws securing terminal plates to bypasscontactors with a 5/32 in hex driver.3. Remove nuts securing terminal plates to bus bars.Note: Do not pry terminal plates from the contactor.Damage to contactor and/or terminal plate may occur.4. Remove nuts securing contactor support assembly tobaseplate.5. Lift contactor support assembly from the baseplate.6. Remove terminal plates from contactor(s).7. Remove the socket head cap screws and the contactorfrom the support assembly.Terminal PlatesBus Barswww.comoso.com
