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Genie Z-45/22 Service Manual

Also see for Z-45/22: Operator's manual supplementService manualService manual

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Contents
  1. Introduction
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Machine Specifications
  11. Performance Specifications
  12. Maintenance Inspection Report
  13. Part
  14. A-1 Inspect the Manuals
  15. A-4 Check the Engine Oil Level
  16. A-7 Check the Hydraulic Oil Level
  17. A-10 Test the Platform and Ground Controls
  18. A-12 Test the Tilt Level Sensor
  19. A-14 Replace the Engine Oil and Filter - Gasoline/LPG Models
  20. B-1 Check the Engine Belt(s)
  21. B-4 Check the Exhaust System
  22. B-6 Check the Hydraulic Tank Filter Condition Indicator
  23. B-9 Confirm Proper Brake Configuration
  24. B-10 Check the Oil Level in the Torque Hubs
  25. B-13 Test the Key Switch
  26. B-14 Test the Emergency Stop Buttons
  27. B-17 Test Platform Self-leveling
  28. B-19 Test the Foot Switch
  29. B-21 Test Fuel Select Operation - Gasoline/LPG Models
  30. B-24 Test the Drive Brakes
  31. B-25 Test Drive Speed - Stowed Position
  32. B-27 Perform Hydraulic Oil Analysis
  33. C-1 Check the Primary Boom Wear Pads
  34. C-3 Check the Free-wheel Feature
  35. C-5 Replace the Torque Hub Oil
  36. C-7 Replace the Drive Loop Hydraulic Filter
  37. C-9 Replace the Gasoline Fuel Filter
  38. C-10 Replace the PCV Valve - Gasoline/LPG Models
  39. C-12 Replace the Spark Plugs - Gasoline/LPG Models
  40. C-14 Check and Adjust the Ignition Timing - Gasoline/LPG Models
  41. D-1 Test or Replace The Hydraulic Oil
  42. D-2 Change or Recondition the Engine Coolant
  43. D-3 Change the Fuel Lines
  44. D-7 Check the Fuel Injection Pumps and Injectors - Deutz Diesel Models
  45. Engine Will Not Crank Over
  46. Engine Cranks Over But Will Not Start - Gasoline/LPG Models
  47. Engine Cranks Over But Will Not Start - Deutz Diesel Models
  48. Engine Will Not Start On LPG, But Will Start On Gasoline Gasoline/LPG Models
  49. Engine Will Not Start On Gasoline, But Will Start On LPG Gasoline/LPG Models
  50. Engine High Idle Inoperative - Gasoline/LPG Models
  51. Engine Low Idle Inoperative - Gasoline/LPG Models
  52. Engine High Idle Inoperative - Deutz Diesel Models
  53. Engine Low Idle Inoperative - Deutz Diesel Models
  54. All Functions Inoperative, Engine Starts and Runs
  55. All Lift and Steer Functions Inoperative, Drive Functions Operational
  56. Ground Controls Inoperative, Platform Controls Operate Normally
  57. Platform Controls Inoperative, Ground Controls Operate Normally
  58. Secondary Boom Up Function Inoperative
  59. Secondary Boom Down Function Inoperative
  60. Primary Boom Up Function Inoperative
  61. Primary Boom Down Function Inoperative
  62. Primary Boom Extend Function Inoperative
  63. Primary Boom Retract Function Inoperative
  64. Turntable Rotate Function Inoperative
  65. Turntable Rotate Left Function Inoperative
  66. Turntable Rotate Right Function Inoperative
  67. All Platform Leveling Functions Inoperative
  68. Platform Level Up Function Inoperative
  69. Platform Level Down Function Inoperative
  70. Platform Rotate Left Function Inoperative
  71. Platform Rotate Right Function Inoperative
  72. Steer Left Function Inoperative
  73. Steer Right Function Inoperative
  74. All Drive Functions Inoperative, All Other Functions Operate Normally
  75. Drive Forward Or Reverse Function Inoperative
  76. High Range Drive Function Inoperative
  77. Low Range Drive Function Inoperative
  78. Traction Function Inoperative
  79. Machine Will Not Drive At Full Speed
  80. Machine Drives At Full Speed With Platform Raised or Extended
  81. Drive Enable System Is Malfunctioning
  82. Auxiliary Functions Inoperative
  83. Joystick Controllers
  84. Horsepower Limiter Board
  85. Foot Switch
  86. Toggle Switches
  87. Platform
  88. Platform Rotator
  89. Plastic Cable Track
  90. Primary Boom Lift Cylinder
  91. Extension Cylinder
  92. Platform Leveling Master Cylinder
  93. Secondary Boom
  94. Secondary Boom Lift Cylinders
  95. Turntable Covers
  96. RPM Adjustment
  97. Governor Actuator
  98. Choke Adjustments
  99. Flex Plate
  100. Water Temperature and Oil Pressure Switches
  101. Vacuum Switch
  102. Control Relays
  103. Wago ® Components
  104. Power Relay
  105. Lift/Steer Pump
  106. Drive Hydraulic Pump
  107. Function Manifold Components
  108. Valve Adjustments
  109. Hydraulic Tank
  110. Fuel Tank
  111. Rotation Hydraulic Motor
  112. Yoke and Hub
  113. Steering Cylinders
  114. Tie Rod
  116. Oscillating Axle Lock-out Cylinder
  117. Steer and Oscillate Manifold Components
  119. Drive Motor
  120. WD Drive Manifold Components
Genie Z-45/22 Service Manual Manual pdf 136 page image
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This manual is suitable for:
Z-45/22
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