Part No. 32960 Genie Z-45/22 3 - 7Section 3 - Scheduled Maintenance InspectionsService Manual - Second EditionTools arerequiredNew partsrequiredWarmenginerequiredColdenginerequiredDealerservicesuggestedMaintenance Inspection ReportInstructions· Make copies of this page to use foreach inspection.· Select the appropriate checklist(s) forthe type of inspection to be performed.Daily Inspection: AFrequent Inspection: A+BAnnual Inspection: A+B+C2 Year Inspection: A+B+C+D· Place a check in the appropriate boxafter each inspection procedure iscompleted.· Use the maintenance tables in thissection and the step-by-stepprocedures in section 4 to learn how toperform these inspections.· If any inspection receives an “N”,remove the machine from use , repairand re-inspect it. After repair, place acheck in the “R” box.LegendY = yes, acceptableN = no, unacceptableR = repairedCommentsB-20 Engine idle selectB-21 Fuel select-gasolineB-22 Turntable rotation stopB-23 Drive enable systemB-24 Drive brakesB-25 Drive speedB-26 Alarm packageB-27 Oil analysisPerform every 500 hours:B-28 Replace engine oiland filter - DeutzChecklist C Y N RRefer to Table CC-1 Wear padsC-2 Turntable boltsC-3 Free-wheel configurationC-4 Worm drive gearC-5 Drive torque hubsC-6 Hydraulic tank filterC-7 Drive loop hydraulic filterC-8 Fuel filter-dieselC-9 Fuel filter-gasolineC-10 PCV valve-gasolineC-11 Distibutor cap-gasolineC-12 Spark plugsC-13 Propane adjustmentsC-14 Ignition timing-gasolineC-15 Valves - DeutzChecklist D Y N RRefer to Table DD-1 Hydraulic oilD-2 Engine coolant,hoses and clampsD-3 Fuel lines and clampsD-4 Engine valve clearance-gasolineD-5 Cylinder compressionD-6 PCV hoses andfittings-gasolineD-7 Fuel injection - DeutzD-8 Toothed belt - DeutzD-9 Timing belt-FordModelSerial numberDateHour meterMachine ownerInspected by (print)Inspector signatureInspector titleInspector companyChecklist A Y N RRefer to Table AA-1 ManualsA-2 Decals and placardsA-3 Damage, loose ormissing partsA-4 Engine oilA-5 Engine coolantA-6 Fuel leaksA-7 Hydraulic oilA-8 Hydraulic leaksA-9 Tire pressureA-10 Platform andground controlsA-11 Auxiliary powerA-12 Tilt alarmA-13 Limit switchesPerform every 100 hours:A-14 Change engine oiland filter - Gas/LPGA-15 Change engine air filterChecklist B Y N RRefer to Table BB-1 Engine belt(s)B-2 Engine radiatorB-3 Oil cooler and fins-DeutzB-4 Exhaust systemB-5 BatteryB-6 Hydraulic tank filterB-7 Electrical wiringB-8 Tires and wheelsB-9 Brake configurationB-10 Drive torque hubsB-11 Idle mixture-gasolineB-12 Engine RPMB-13 Key switchB-14 Emergency Stop buttonB-15 Ground control overrideB-16 Oscillate lock-outB-17 Platform levelingB-18 Service hornB-19 Foot switch800-610-4101ActionRental.com
