Manuals database logo
manualsdatabase
Your AI-powered manual search engine

Genie Z-45/22 Service Manual

Also see for Z-45/22: Operator's manual supplementService manualService manual

Page 1 preview
Page 2 preview
Page 3 preview
Page 4 preview
Page 5 preview
Page 6 preview
Page 7 preview
Page 8 preview
Page 9 preview
Page 10 preview
Page 11 preview
Page 12 preview
Page 13 preview
Page 14 preview
Page 15 preview
Page 16 preview
Page 17 preview
Page 18 preview
Page 19 preview
Page 20 preview
Page 21 preview
Page 22 preview
Page 23 preview
Page 24 preview
Page 25 preview
Page 26 preview
Page 27 preview
Page 28 preview
Page 29 preview
Page 30 preview
Page 31 preview
Page 32 preview
Page 33 preview
Page 34 preview
Page 35 preview
Page 36 preview
Page 37 preview
Page 38 preview
Page 39 preview
Page 40 preview
Page 41 preview
Page 42 preview
Page 43 preview
Page 44 preview
Page 45 preview
Page 46 preview
Page 47 preview
Page 48 preview
Page 49 preview
Page 50 preview
Page 51 preview
Page 52 preview
Page 53 preview
Page 54 preview
Page 55 preview
Page 56 preview
Page 57 preview
Page 58 preview
Page 59 preview
Page 60 preview
Page 61 preview
Page 62 preview
Page 63 preview
Page 64 preview
Page 65 preview
Page 66 preview
Page 67 preview
Page 68 preview
Page 69 preview
Page 70 preview
Page 71 preview
Page 72 preview
Page 73 preview
Page 74 preview
Page 75 preview
Page 76 preview
Page 77 preview
Page 78 preview
Page 79 preview
Page 80 preview
Page 81 preview
Page 82 preview
Page 83 preview
Page 84 preview
Page 85 preview
Page 86 preview
Page 87 preview
Page 88 preview
Page 89 preview
Page 90 preview
Page 91 preview
Page 92 preview
Page 93 preview
Page 94 preview
Page 95 preview
Page 96 preview
Page 97 preview
Page 98 preview
Page 99 preview
Page 100 preview
Page 101 preview
Page 102 preview
Page 103 preview
Page 104 preview
Page 105 preview
Page 106 preview
Page 107 preview
Page 108 preview
Page 109 preview
Page 110 preview
Page 111 preview
Page 112 preview
Page 113 preview
Page 114 preview
Page 115 preview
Page 116 preview
Page 117 preview
Page 118 preview
Page 119 preview
Page 120 preview
Page 121 preview
Page 122 preview
Page 123 preview
Page 124 preview
Page 125 preview
Page 126 preview
Page 127 preview
Page 128 preview
Page 129 preview
Page 130 preview
Page 131 preview
Page 132 preview
Page 133 preview
Page 134 preview
Page 135 preview
Page 136 preview
Page 137 preview
Page 138 preview
Page 139 preview
Page 140 preview
Page 141 preview
Page 142 preview
Page 143 preview
Page 144 preview
Page 145 preview
Page 146 preview
Page 147 preview
Page 148 preview
Page 149 preview
Page 150 preview
Page 151 preview
Page 152 preview
Page 153 preview
Page 154 preview
Page 155 preview
Page 156 preview
Page 157 preview
Page 158 preview
Page 159 preview
Page 160 preview
Page 161 preview
Page 162 preview
Page 163 preview
Page 164 preview
Page 165 preview
Page 166 preview
Page 167 preview
Page 168 preview
Page 169 preview
Page 170 preview
Page 171 preview
Page 172 preview
Page 173 preview
Page 174 preview
Page 175 preview
Page 176 preview
Page 177 preview
Page 178 preview
Page 179 preview
Page 180 preview
Page 181 preview
Page 182 preview
Page 183 preview
Page 184 preview
Page 185 preview
Page 186 preview
Page 187 preview
Page 188 preview
Page 189 preview
Page 190 preview
Page 191 preview
Page 192 preview
Page 193 preview
Page 194 preview
Page 195 preview
Page 196 preview
Page 197 preview
Page 198 preview
Page 199 preview
Page 200 preview
Page 201 preview
Page 202 preview
Page 203 preview
Page 204 preview
Page 205 preview
Page 206 preview
Page 207 preview
Page 208 preview
Page 209 preview
Page 210 preview
Page 211 preview
Page 212 preview
Page 213 preview
Page 214 preview
Page 215 preview
Page 216 preview
Page 217 preview
Page 218 preview
Page 219 preview
Contents
  1. Introduction
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Machine Specifications
  11. Performance Specifications
  12. Maintenance Inspection Report
  13. Part
  14. A-1 Inspect the Manuals
  15. A-4 Check the Engine Oil Level
  16. A-7 Check the Hydraulic Oil Level
  17. A-10 Test the Platform and Ground Controls
  18. A-12 Test the Tilt Level Sensor
  19. A-14 Replace the Engine Oil and Filter - Gasoline/LPG Models
  20. B-1 Check the Engine Belt(s)
  21. B-4 Check the Exhaust System
  22. B-6 Check the Hydraulic Tank Filter Condition Indicator
  23. B-9 Confirm Proper Brake Configuration
  24. B-10 Check the Oil Level in the Torque Hubs
  25. B-13 Test the Key Switch
  26. B-14 Test the Emergency Stop Buttons
  27. B-17 Test Platform Self-leveling
  28. B-19 Test the Foot Switch
  29. B-21 Test Fuel Select Operation - Gasoline/LPG Models
  30. B-24 Test the Drive Brakes
  31. B-25 Test Drive Speed - Stowed Position
  32. B-27 Perform Hydraulic Oil Analysis
  33. C-1 Check the Primary Boom Wear Pads
  34. C-3 Check the Free-wheel Feature
  35. C-5 Replace the Torque Hub Oil
  36. C-7 Replace the Drive Loop Hydraulic Filter
  37. C-9 Replace the Gasoline Fuel Filter
  38. C-10 Replace the PCV Valve - Gasoline/LPG Models
  39. C-12 Replace the Spark Plugs - Gasoline/LPG Models
  40. C-14 Check and Adjust the Ignition Timing - Gasoline/LPG Models
  41. D-1 Test or Replace The Hydraulic Oil
  42. D-2 Change or Recondition the Engine Coolant
  43. D-3 Change the Fuel Lines
  44. D-7 Check the Fuel Injection Pumps and Injectors - Deutz Diesel Models
  45. Engine Will Not Crank Over
  46. Engine Cranks Over But Will Not Start - Gasoline/LPG Models
  47. Engine Cranks Over But Will Not Start - Deutz Diesel Models
  48. Engine Will Not Start On LPG, But Will Start On Gasoline Gasoline/LPG Models
  49. Engine Will Not Start On Gasoline, But Will Start On LPG Gasoline/LPG Models
  50. Engine High Idle Inoperative - Gasoline/LPG Models
  51. Engine Low Idle Inoperative - Gasoline/LPG Models
  52. Engine High Idle Inoperative - Deutz Diesel Models
  53. Engine Low Idle Inoperative - Deutz Diesel Models
  54. All Functions Inoperative, Engine Starts and Runs
  55. All Lift and Steer Functions Inoperative, Drive Functions Operational
  56. Ground Controls Inoperative, Platform Controls Operate Normally
  57. Platform Controls Inoperative, Ground Controls Operate Normally
  58. Secondary Boom Up Function Inoperative
  59. Secondary Boom Down Function Inoperative
  60. Primary Boom Up Function Inoperative
  61. Primary Boom Down Function Inoperative
  62. Primary Boom Extend Function Inoperative
  63. Primary Boom Retract Function Inoperative
  64. Turntable Rotate Function Inoperative
  65. Turntable Rotate Left Function Inoperative
  66. Turntable Rotate Right Function Inoperative
  67. All Platform Leveling Functions Inoperative
  68. Platform Level Up Function Inoperative
  69. Platform Level Down Function Inoperative
  70. Platform Rotate Left Function Inoperative
  71. Platform Rotate Right Function Inoperative
  72. Steer Left Function Inoperative
  73. Steer Right Function Inoperative
  74. All Drive Functions Inoperative, All Other Functions Operate Normally
  75. Drive Forward Or Reverse Function Inoperative
  76. High Range Drive Function Inoperative
  77. Low Range Drive Function Inoperative
  78. Traction Function Inoperative
  79. Machine Will Not Drive At Full Speed
  80. Machine Drives At Full Speed With Platform Raised or Extended
  81. Drive Enable System Is Malfunctioning
  82. Auxiliary Functions Inoperative
  83. Joystick Controllers
  84. Horsepower Limiter Board
  85. Foot Switch
  86. Toggle Switches
  87. Platform
  88. Platform Rotator
  89. Plastic Cable Track
  90. Primary Boom Lift Cylinder
  91. Extension Cylinder
  92. Platform Leveling Master Cylinder
  93. Secondary Boom
  94. Secondary Boom Lift Cylinders
  95. Turntable Covers
  96. RPM Adjustment
  97. Governor Actuator
  98. Choke Adjustments
  99. Flex Plate
  100. Water Temperature and Oil Pressure Switches
  101. Vacuum Switch
  102. Control Relays
  103. Wago ® Components
  104. Power Relay
  105. Lift/Steer Pump
  106. Drive Hydraulic Pump
  107. Function Manifold Components
  108. Valve Adjustments
  109. Hydraulic Tank
  110. Fuel Tank
  111. Rotation Hydraulic Motor
  112. Yoke and Hub
  113. Steering Cylinders
  114. Tie Rod
  116. Oscillating Axle Lock-out Cylinder
  117. Steer and Oscillate Manifold Components
  119. Drive Motor
  120. WD Drive Manifold Components
Genie Z-45/22 Service Manual Manual pdf 95 page image
Part No. 32960 Genie Z-45/22 5 - 23Service Manual - Second Edition Section 5 - Troubleshooting Flow ChartsChart 8EngineHigh IdleInoperative -Deutz DieselModelsBe sure mechanicallinkage is not bindingor defective.Be sure 2-speedsolenoid groundingwires are free ofcorrosion and have fullcontinuity to ground.Wqˆu„wy„u‰“ysxˆ†ƒ‰u‚us‰“ysx…xywxyt‚uˆqrry‰•ƒr…‚q„tsxusyv$‰†uut‰…‚u„…yt†‘‚‚‰y„‰…‚u„…yt†‘‚‚‰y„Axusxywxyt‚uqt€‘‰ƒu„‰uuQqy„u„q„su‰usy…„…ˆ‰uuBu‘–“…ˆ‰x…†ƒq„‘q‚…ˆ…‘r‚u‰x……v‘u‚y„€usy…„‰•‰uƒ‰…‚u„…ytt…u‰„…†‘‚‚y„Axus’…‚qwuqr‚!ˆut“yˆu…„ˆ†ƒ‰u‚us‰“ysx"` Axus’…‚qwu…„su„uˆuˆƒy„q‚…vˆ†ƒ‰u‚us‰“ysx"` Vu†qyˆ…†u„y„syˆs‘y‰‘††‚•y„w#$`…su„uˆuˆƒy„q‚…v‰“ysx#$`Vu†‚qsu…ww‚u‰“ysx#$`Axus’…‚qwuqX@%' "` Vu†qyˆ…†u„y„r‚!ˆut“yˆusyˆs‘yvˆ…ƒ…ww‚u‰“ysx…XT%'…X@%'#$`Axus’…‚qwuqy„yyquuˆƒy„q‚0(…„AV&"` Vu†qyˆ…†u„y„r‚!ˆut“yˆusyˆs‘yvˆ…ƒAV%…AV&Axus’…‚qwuquˆƒy„q‚%"…„AV%"` Vu†qyˆ…†u„y„r‚!ˆut“yˆusyˆs‘yvˆ…ƒX@%'…uˆƒy„q‚%"…„AV%#$`Axus’…‚qwu…uˆƒy„q‚0(…„AV%#$`"` Vu†qyˆ…†u„y„“x$#“yˆusyˆs‘yvˆ…ƒuˆƒy„q‚0)AV$…uˆƒy„q‚0(…„AV%Axuswˆ…‘„t“yˆu…uˆƒy„q‚0'…„AV%rqt Vu†qyˆ…†u„y„wˆ…‘„t“yˆu…uˆƒy„q‚0'…„AV%w……tAxus’…‚qwu…uˆƒy„q‚0)…„AV%"` Vu†‚qsuAV%ˆu‚q•#$`#$`A…„y„‘ut…„xu„u”†qwu800-610-4101ActionRental.com
/ 219
Related manuals for Genie Z-45/22
Genie Z-45/25 Service Manual first page preview
Genie Z-45/25 Service Manual
Genie S-40 Service Manual first page preview
Genie S-40 Service Manual
Genie S-40 Service Manual first page preview
Genie S-40 Service Manual
Genie Z-30/20N Service Manual first page preview
Genie Z-30/20N Service Manual
Genie Z-30/20N Service Manual first page preview
Genie Z-30/20N Service Manual
Genie Z-45/25 Bi-Energy Service Manual first page preview
Genie Z-45/25 Bi-Energy Service Manual
Genie Z-60/34 Service Manual first page preview
Genie Z-60/34 Service Manual
Genie Z-45 Service And Repair Manual first page preview
Genie Z-45 Service And Repair Manual
Genie GR-20J Service Manual first page preview
Genie GR-20J Service Manual
Genie Z-45/25 Service And Repair Manual first page preview
Genie Z-45/25 Service And Repair Manual
This manual is suitable for:
Z-45/22
Manuals database logo
manualsdatabase
Your AI-powered manual search engine