Contents - service manual
- service terms
- symbols marked on the product
- general guidelines
- servicing electrical components
- regulatory specifications
- manual organization
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- general information
- Printer Introduction and Overview
- Printer Configurations
- Parts of the Printer
- Rear View
- Control Panel
- Printer Options
- Maintenance Items
- Consumables
- Printer Specifications
- Memory Specifications
- Print Speed
- Operating Mode
- First Print Output Time (FPOT)
- Image Specifications
- Physical Dimensions and Clearances
- Mounting Surface Specifications
- Media and Tray Specifications
- Controller Functions
- Non-Genuine Mode
- Toner Remaining Amount
- Diagnostics
- theory of operation
- Phaser 6130 Operational Overview
- Printing Process
- Charging
- Exposure
- Development
- Transfer (Drum ---> Paper)
- Cleaning (Imaging Unit)
- Excess Toner Collection
- Fusing
- Paper Path of the Printer
- Paper Path Components
- Major Assemblies and Functions
- Paper Feeder
- Manual Feed & Registration
- Transfer Unit and Fuser
- Laser Unit
- Toner Cartridge & Dispenser
- Imaging Unit
- Drive Assembly
- Electrical
- Printer Modes
- Printer Control
- Color Registration Control
- Fuser Control
- Drive Transmission
- Main Drive and Sub Drive Assemblies
- Sub Drive Assembly
- Introduction
- Servicing Instructions
- Messages, Chain Link Codes, and Procedures
- Error Message and Chain Link Code Summary
- Image Processor Board Errors
- Out of Memory
- PDL Error
- Network/FontROM/MACaddress/RAM/Controller/NVRAM/ASIC Error
- PAGEC Time Error
- RAM Error
- Toner Cartridge Errors
- Waste Full, Yellow/Magenta/Cyan/Black Cartridge
- Jam Errors
- Jam at Front Cover
- Jam at Manual Feed Slot
- Jam at Registration Roll
- MPC Errors
- Transfer Unit Errors
- DTB Life Over/Transfer Life
- Insert Imaging Unit
- Low Density Yellow/Magenta/Cyan/Black Cartridge
- Paper Setting Errors
- Load Manual Feed
- Load Tray
- Load Tray/Tray Empty
- Fuser Errors
- Replace Fuser / Fuser Life
- Fuser Error
- Motor Errors
- Motor Error
- Sub Motor Error
- Imaging Unit Errors
- Cover Open Errors
- Side Door Open
- MCU Errors
- MCU NVRAM Error
- Laser Unit Errors
- System Error
- Other Errors
- Download Mode
- K Mode Sol Error
- Env Sensor Error
- general troubleshooting
- Power On Self Test (POST)
- Service Diagnostics
- Service Mode Menu Map
- Menu Map - Page
- Printer Components
- Service Mode Diagnostic Tests
- Sensor Tests
- Motor Tests
- Tray Feed Solenoid (Half/Init)
- Control Panel Troubleshooting
- Engine Test Print
- Inoperable Printer Troubleshooting
- AC Power Supply Troubleshooting
- DC Power Supply Troubleshooting
- VDC Interlock Switch
- Abnormal Noise and Electrical Problems
- Abnormal Noise During Standby
- Abnormal Noise During Printing
- Electrical Noise
- AC Supply Problems
- DC Short
- Operating System and Application Problems
- Macintosh Troubleshooting (Mac OS 10.2 and Higher)
- UNIX / Linux
- troubleshooting
- Print-Quality Problems Overview
- Checklist Before Troubleshooting Print-Quality
- Checklist
- Test Prints
- Pattern IOT
- Cyan 20% ESS
- Yellow 20% ESS
- Gradation ESS
- Toner Pallet Check
- Contamination Check
- Print-Quality Specifications
- Specifications
- Print-Quality Troubleshooting
- Repeating Defect Measurement
- Light or Undertone Print
- Blank Print (No Print)
- Black Print
- Vertical Blank Lines
- Horizontal Band, Voids, or Streaks
- Vertical Stripes
- Horizontal Stripes
- Partial Band
- Random Spots
- Repeating Bands, Lines, Marks, or Spots
- Residual Image or Ghosting
- Background Contamination
- Skew
- Damaged Paper
- Unfused Image
- Color Registration
- Adjustments
- Enabling/Disabling Automatic Color Registration
- Resetting the Fuser
- Calibrations
- Parameter Setting
- Service Maintenance Procedure
- Recommended Tools
- RIP (Repair, Inspect, and Prevent) Procedure
- Overview
- Standard Orientation of the Printer
- Preparation
- Notations in the Disassembly Text
- Fastener Types
- Maintenance Items and Consumables
- Fuser
- Toner Cartridges (C, M, Y, K)
- Covers
- Rear Tray Cover
- Top Cover
- Output Tray Extension
- Right Side Cover
- Left Side Cover
- Rear Cover
- Front Cover
- Feed Drive Assembly
- Feed Solenoid
- Feeder Assembly
- Left Harness Assembly
- Manual Feed No Paper Sensor
- Feed Roller
- Xerographics
- Dispenser Assembly
- Erase LED Assembly
- Right Imaging Unit Restraint Block
- Left Imaging Unit Restraint Block
- Toner Cartridge Holder (K), (C), (M), (Y)
- Transfer Unit
- HVPS Board
- Frame
- Transfer Unit Pivot Kit
- Separate Upper and Lower Assemblies
- Drive
- Sub-Drive
- LVPS
- GFI Breaker
- Humidity Sensor
- MCU Board
- Image Processor Board
- Toner Access Door Switch
- parts list
- Serial Number Format
- Using the Parts List
- Print Engine Parts
- Parts List 2.1 Paper Tray
- Parts List 3.1 Paper Feeder (1 of 2)
- Parts List 3.2 Paper Feeder (2 of 2)
- Parts List 4.1 Xerographics
- Parts List 5.1 Dispenser
- Parts List 6.1 Transfer & Fuser
- Parts List 7.1 Drive
- Parts List 8.1 Electrical (1/2)
- Parts List 8.2 Electrical (2/2)
- Parts List 9.1 Wiring Harness
- Xerox Supplies and Accessories
- Service Kits
- Plug/Jack Diagrams and Designators
- Plug/Jack Locators
- Map 1 - Transfer Unit, Control Panel, Imaging Unit, Dispenser, Fuser
- Map 2 - Laser Unit, Feeder Assembly
- Map 3 - LVPS, Drive Motors, I/P Board, AC Power
- Map 4 - Toner Dispenser Motors, HVPS, MCU
- Notations Used in the Wiring Diagrams
- Print Engine Wiring Diagrams
- DC Power Supply
- Feeder, Manual Feed, & Registration
- Xerographic
- High Voltage Power Supply
- Developer
- Controller
- Phaser 6130 Menu Map
- Firmware Update
- Firmware Controller Update
- Firmware MPC Update
- Acronyms and Abbreviations
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xvi Phaser 6130 Color Laser Printer Service ManualContents4 General TroubleshootingIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2System Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2Power On Self Test (POST) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3Service Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5Entering Service Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5Using Service Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5Service Mode Control Panel Button Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5Service Mode Menu Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6Menu Map - Page 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6Menu Map - Page 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7Printer Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8Motors, Clutches, Solenoids, Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8Service Mode Diagnostic Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9Diagnostic Tests and Utilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9Sensor Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20Motor Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27Tray Feed Solenoid (Half/Init) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30Control Panel Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-37Printer Does Not Come to a “Ready” State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-37Control Panel LED is On, Control Panel Display is Blank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-37Engine Test Print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-38Inoperable Printer Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-39Engine Power-Up Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-39Printer Continually Displays Warming Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-39AC Power Supply Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40DC Power Supply Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-41LVPS Overcurrent Protection Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-41LVPS Overvoltage Protection Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-41LVPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-41+24 VDC Interlock Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-43Abnormal Noise and Electrical Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44Abnormal Noise When Power is Turned On. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44Abnormal Noise During Standby . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-45Abnormal Noise During Printing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-46Electrical Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-49AC Supply Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-50DC Short . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-51Operating System and Application Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-52Windows 2000, Windows XP, Windows Server Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-52Verify Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-52Verify Driver Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-52Macintosh Troubleshooting (Mac OS 10.2 and Higher). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-53UNIX / Linux . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-54
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